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The objective of this research is to investigate the effect of the blast load on the vehicle and occupant and identify the sensitivity of the vehicle parameters to the blast load, therefore figure out the design solution to protect the vehicle and occupant. CAE explicit commercial code, LSDYNA, is applied in this research with adopting CONWEP method for the blast load. The LSDYNA 95th percentile Hybrid III dummy model is used for occupant simulation. Seat, seat belt, and underbody and underbody armor are interested areas in the design to meet the survivability and weight target. The results show the protection can be effectively achieved through employing the new design method in three areas mentioned above.

From our crash investigations of air bag equipped passenger cars, a subset of upper extremity injuries are presented that are related to air bag deployments. Minor hand, wrist or forearm injuries-contusions, abrasions, and sprains are not uncommonly reported. Infrequently, hand fractures have been sustained and, in isolated cases, fractures of the forearm bones or of the thumb and/or adjacent hand. The close proximity of the forearm or hand to the air bag module door is related to most of the fractures identified. Steering wheel air bag deployments can fling the hand-forearm into the instrument panel, rearview mirror or windshield as indicated by contact scuffs or tissue debris or the star burst (spider web) pattern of windshield breakage in front of the steering wheel.

It is well known that sound radiation from a rectangular panel can be significantly affected by its boundary condition. However, most of the existing investigations are primarily focused on sound radiation from plates with simply supported boundary conditions. The objective of this paper is to study the effect on sound radiation of the boundary supporting conditions generally specified in the form of discrete and/or distributed restraining springs. This will have practical implications. For example, in automotive NVH design, it is of interest to understand how the sound radiation from a body panel can be affected by the number and distribution of spot-welds. It is demonstrated through numerical examples that the distribution of spot-welds can be tuned or optimized, like other conventional design parameters, to achieve maximum sound reduction.

The purpose of this study is to help understand the thoracic response and injury mechanisms in high-energy, limited-stroke, lateral velocity pulse impacts to the human chest wall. To impart such impacts, a linear impactor was developed which had a limited stroke and minimally decreased velocity during impact. The peak impact velocity was 5.6 ± 0.3 m/s. A series of BioSID and cadaver tests were conducted to measure biomechanical response and injury data. The conflicting effects of padding on increased deflection and decreased acceleration were demonstrated in tests with BioSID and cadavers. The results of tests conducted on six cadavers were used to test several proposed injury criteria for side impact. Linear regression was used to correlate each injury criterion to the number of rib fractures. This test methodology captured and supported a contrasting trend of increased chest deflection and decreased TTI when padding was introduced.

The influence of calcium treatment on the mechanical properties of a plain carbon steel (SAE 1050) was investigated. The mechanical properties investigated were tensile and impact strength, fatigue crack growth rate, and the fatigue threshold. Impact testing was conducted at both room temperature and at -40°C. Several heats of both calcium and non-calcium treated steel (SAE 1050) were tested in both the as hot-rolled condition and in the quenched and tempered condition (with a hardness level of HRC = 45). The results of this investigation show no significant difference in the tensile properties or room temperature impact properties between the calcium treated and the non-calcium treated steels. However, the impact strengths of calcium treated steels were slightly higher than that of non-calcium treated steels at -40°C.

This study reanalyzes the data from a recent experimental report from the University of Utah investigating the effect on driving performance of auditory-vocal secondary tasks (such as cell phone and passenger conversations, speech-to-text, and a complex artificial cognitive task). The current objective is to estimate the relative risk of crashes associated with such auditory-vocal tasks. Contrary to the Utah study's assumption of an increase in crash risk from the attentional effects of cognitive load, a deeper analysis of the Utah data shows that driver self-regulation provides an effective countermeasure that offsets possible increases in crash risk. For example, drivers self-regulated their following distances to compensate for the slight increases in brake response time while performing auditory-vocal tasks. This new finding is supported by naturalistic driving data showing that cell phone conversation does not increase crash risk above that of normal baseline driving.

Heidelberg-type side impact sled tests were conducted using SID side impact dummies. These tests were run under similar conditions to a series of cadaveric sled tests funded by the Centers for Disease Control in the same lab. Tests included 6.7 and 9 m/s (15 and 20 mph) unpadded and 9 m/s padded tests. The following padding was used at the thorax: ARSAN, ARCEL, ARPAK, ARPRO, DYTHERM, 103 and 159 kPa (15 and 23 psi) crush strength paper honeycomb, and an expanded polystyrene. In all padded tests the dummy Thoracic Trauma Index, TTI(d) was below the value of 85 set by federal rulemaking (49 CFR, Part 571 et al., 1990). In contrast, cadavers in 9 m/s sled tests did not tolerate ARSAN 601 (MAIS 5) and 23 psi (159 kPa) paper honeycomb (MAIS 5), and 20 psi (138 kPa) Verticel™ honeycomb (MAIS 4), but tolerated 15 psi (103 kPa) paper honeycomb (average thoracic MAIS 2.3 in six tests).

A humerus provisional reference value (PRV) based on human surrogate data was developed to help evaluate upper arm injury potential. The proposed PRV is based on humerus bone bending moments generated by testing pairs of cadaver arms to fracture in three-point bending on an Instron testing machine in either lateral-medial (L-M) or anterior-posterior (A-P) loading, at 218 mm/s and 0.635 mm/s loading rates. The results were then normalized and scaled to 50th and 5th percentile sized occupants. The normalized average L-M bending moment at failure test result was 6 percent more than the normalized average A-P bending moment. The normalized average L-M shear force at failure was 23 percent higher than the normalized average A-P shear force. The faster rate of loading resulted in a higher average bending moment overall - 8 percent in the L-M and 14 percent in the A-P loading directions.

Various types of padding have been used in side impact sled tests with cadavers. This paper presents a summary of performance of the padding used in NHTSA and WSU/CDC sled tests, and a summary of material properties of padding used in cadaveric sled tests. The purpose of this paper is to provide information on padding performance in cadavers, rather than optimum padding performance in dummies.

After a rear end impact, various clinical symptoms are often seen in car occupants (e.g. neck stiffness, strain, headache). Although many different injury mechanisms of the cervical spine have been identified thus far, the extent to which a single mechanism of injury is responsible remains uncertain. Apart from hyperextension or excessive shearing, a compression of the cervical spine can also be seen in the first phase of the impact due to ramping or other mechanical interactions between the seat back and the spine. It is hypothesized that this axial compression, together with the shear force, are responsible for the higher observed frequency of neck injuries in rear end impacts versus frontal impacts of comparable severity. The axial compression first causes loosening of cervical ligaments making it easier for shear type soft tissue injuries to occur.

A semi-empirical formula [1] for predicting noise spectra of an engine cooling fan assembly is developed. In deriving this formulation it is assumed that sound radiation from an axial flow fan is primarily due to fluctuating forces exerted on the fan blade surface. These fluctuating forces are correlated to the total lift force exerted on the fan blade, and is approximated by pressure pulses that decay both in space and time. The radiated acoustic pressure is then expressed in terms of superposition of contributions from these pressure pulses, and the corresponding line spectrum is obtained by taking a Fourier series expansion. To simulate the broad band sounds, a normal distribution-like shape function is designed which divides the frequency into consecutive bands centered at the blade passage frequency and its harmonics. The amplitude of this shape function at the center frequency is unity but decays exponentially. The decay rate decreases with an increase in the number of bands.

This study examined the cervical muscle response to physiologic, high-rate (100 mm/s) tensile facet joint capsule (FJC) stretch. Six in-vivo caprine C5/6 FJC preparations were subjected to an incremental tensile loading paradigm. EMG activity was recorded from the right trapezius (TR) and multifidus (MF) muscle groups at the C5 and C6 levels; and from the sternomastoid (SM) and longus colli (LC) muscle groups bilaterally at the C5/6 level; during FJC stretch. Capsule load during the displacement applications was recorded via a miniature load cell, and 3D capsule strains (based on stereoimaging of an array of markers on the capsule surface) were reconstructed using finite element methods. EMG traces from each muscle were examined for onset of muscular activity. Capsule strains and loads at the time of EMG onset were recorded for each muscle, as was the time from the onset of FJC stretch to the onset of muscle activity. All muscles were responsive to physiologic high-rate FJC stretch.

This study identified the mechanical properties of ten cadaveric lumbar spines and two Hybrid III lumbar spines. Eight tests were performed on each specimen: tension, compression, anterior shear, posterior shear, left lateral shear, flexion, extension and left lateral bending. Each test was run at a displacement rate of 100 mm/sec. The maximum displacements were selected to approximate the loading range of a 50 km/h Hybrid III dummy sled test and to be non-destructive to the specimens. Load, linear displacement and angular displacement data were collected. Bending moment was calculated from force data. Each mode of loading demonstrated consistent characteristics. The load-displacement curves of the Hybrid III lumbar spine demonstrated an initial region of high stiffness followed by a region of constant stiffness.

The purposes of this study were to measure the relative linear and angular displacements of each pair of adjacent cervical vertebrae and to compute changes in distance between two adjacent facet joint landmarks during low posterior- anterior (+Gx) acceleration without significant hyperextension of the head. A total of twenty-six low speed rear-end impacts were conducted using six postmortem human specimens. Each cadaver was instrumented with two to three neck targets embedded in each cervical vertebra and nine accelerometers on the head. Sequential x-ray images were collected and analyzed. Two seatback orientations were studied. In the global coordinate system, the head, the cervical vertebrae, and the first or second thoracic vertebra (T1 or T2) were in extension during rear-end impacts. The head showed less extension in comparison with the cervical spine.

A modified Marmarou impact acceleration injury model was developed to study the kinematics of the rat head to quantify traumatic axonal injury (TAI) in the corpus callosum (CC) and brainstem pyramidal tract (Py), to determine injury predictors and to establish injury thresholds for severe TAI. Thirty-one anesthetized male Sprague-Dawley rats (392 ± 13 grams) were impacted using a modified impact acceleration injury device from 2.25 m and 1.25 m heights. Beta-amyloid precursor protein (β-APP) immunocytochemistry was used to assess and quantify axonal changes in CC and Py. Over 600 injury maps in CC and Py were constructed in the 31 impacted rats. TAI distribution along the rostro-caudal direction in CC and Py was determined. Linear and angular responses of the rat head were monitored and measured in vivo with an attached accelerometer and angular rate sensor, and were correlated to TAI data.

In a previous study by Demetropoules et al., (1998), it was shown that both cadaveric and Hybrid III lumbar spines exhibit loading rate dependency when loaded in a quasi-static mode up to a velocity of 100 mm/s. In these tests, the Hybrid III lumbar spines were generally found to have higher stiffnesses than the human lumbar spines, except in compression. This is probably due to the fact that muscle loading was not simulated when testing the human spines. Additionally, the speed previously used to test the spines was less than that typically seen in automotive crash environment. The purpose of this study was to use a high-rate testing machine to establish the flexion and extension stiffnesses of the human lumbar spine with simulated extensor muscle tone. Two Hybrid III lumbar spines were used to develop the test methodology and to obtain the response of the Hybrid III lumbar spines.

Although not life threatening in most cases, victims of lower extremity injuries frequently end up living with a poor quality of life. The implementations of airbag supplement restraint systems significantly reduce the incidence of head and chest injuries. However, the frequency of leg injuries remains high. Several finite element models of the foot and ankle have been developed to further the understanding of this injury mechanism. None of those models employed accurate geometry among various bony segments. The objective of this study is to develop a foot and ankle finite element model based on CT scan data so that joint geometry can be accurately represented. The model was validated against experimental data for several different configurations including typical car crash situations.

Finite element models of human body segments have been developed in recent years. Numerical simulation could be helpful when understanding injury mechanisms and to make injury assessments. In the lower leg injury research in NISSAN, a finite element model of the human ankle/foot is under development. The mesh for the bony part was taken from the original model developed by Beaugonin et al., but was revised by adding soft tissue to reproduce realistic responses. Damping effect in a high speed contact was taken into account by modeling skin and fat in the sole of the foot. The plantar aponeurosis tendon was modeled by nonlinear bar elements connecting the phalanges to the calcaneus. The rigid body connection, which was defined at the toe in the original model for simplicity, was removed and the transverse ligaments were added instead in order to bind the metatarsals and the phalanges. These tendons and ligaments were expected to reproduce a realistic response in compression.

A three-dimensional finite element model of the Hybrid III dummy head-neck complex was created to simulate the Amended Part 572 Head-Neck Pendulum Compliance Test, of the Code of Federal Regulations. The model consisted of a rigid head and five circular aluminum disks joined together by butyl elastomer rubber. Contact surfaces were defined to allow the anterior neck to separate upon an application of extension moments. Two mounting positions, one for flexion and the other one for extension, were used to simulate the head-neck calibration tests. An explicit finite element code PAM-CRASH was utilized to simulate the model dynamic responses. Simulation results were compared to experimental data obtained from First Technology Safety Systems Inc. Model predictions agreed well in both flexion and extension. This model can be used to study the head-neck biomechanics of the existing dummy as well as in the development of new dummies.

Seventeen Heidelberg type cadaveric side impact sled tests, two sled-to-sled tests, and forty-four pendulum tests have been conducted at Wayne State University, to determine human responses and tolerances in lateral collisions. This paper describes the development of a simplified finite element model of a human occupant in a side impact configuration to simulate those cadaveric experiments. The twelve ribs were modeled by shell elements. The visceral contents were modeled as an elastic solid accompanied by an array of discrete dampers. Bone condition factors were obtained after autopsy to provide material properties for the model. The major parameters used for comparison are contact forces at the level of shoulder, thorax, abdomen and pelvis, lateral accelerations of ribs 4 and 8 and of T12, thoracic compression and injury functions V*C, TTI and ASA.