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Selective Catalytic Reduction (SCR), using urea injection, is being examined as a method for substantial reduction of oxides of nitrogen (NOx) for diesel engines, but the urea injection rates must be controlled to match the NOx production which may need to be predicted during open loop control. Unfortunately NOx is usually measured in the laboratory using a full-scale dilution tunnel and chemiluminescent analyzer, which cause delay and diffusion (in time) of the true manifold NOx concentration. Similarly, delay and diffusion of measurements of all emissions cause the task of creating instantaneous emissions models for vehicle simulations more difficult. Data were obtained to relate injections of carbon dioxide (CO2) into a tunnel with analyzer measurements. The analyzer response was found to match a gamma distribution of the input pulse, so that the analyzer output could be modeled from the tunnel CO2 input.

Relationships between diesel particulate matter (PM) mass and gaseous emissions mass produced by engines have been explored to determine whether any gaseous species may be used as surrogates to infer PM quantitatively. It was recognized that sulfur content of fuel might independently influence PM mass, since PM historically is composed of elemental carbon, organic carbon, sulfuric acid, ash and wear particles. Previous research has suggested that PM may be correlated with carbon monoxide (CO) for an engine that is exercised through a variety of speed and load cycles, but that the correlation does not extend to a group of engines. Large databases from the E-55/59 and Gasoline/Diesel PM Split programs were employed, along with the IBIS bus emissions database and several additional data sets for on- and off-road engines to examine possible relationships.

Regulated gaseous and particulate emissions were obtained from in-use vehicles, two trucks and two buses, operated on the Transportable Heavy Duty Engine Emissions Testing Laboratory. Presented here is the data on transient emissions from a refuse truck with a Cummins LTA10-260 engine, a GMC tractor with a CAT 3176 engine and two buses with Detroit Diesel 6V-92TA engines (one with a particulate trap and the other without) when tested on different fuels. The reported study on in-use heavy duty vehicles is part of an on-going program aimed at establishing a database on the exhaust emissions from vehicles tested on a chassis dynamometer under conditions that represent the ‘real-world’ situations. The paper also discusses, briefly, the entire testing laboratory. The Transportable Laboratory can be effectively used in testing programs, such as recall, deterioration and emission factors.

The need to assess the effect of exhaust gas emissions from heavy duty vehicles (buses and trucks) on emission inventories is urgent. Exhaust gas emissions measured during the fuel economy measurement test procedures that are used in different countries sometimes do not represent the in-use vehicle emissions. Since both local and imported vehicles are running on the roads, it is thought that studying the testing cycles of the major vehicle manufacturer countries is worthy. Standard vehicle testing cycles on chassis dynamometer from the United States, Canada, European Community Market, and Japan1 are considered in this study. Each of the tested cycles is categorized as either actual or synthesized cycle and its representativness of the observed driving patterns is investigated. A total of fourteen parameters are chosen to characterize any given driving cycle and the cycles under investigation were compared using these parameters.

The study was aimed at assessing in-use emissions of a USEPA 2010 emissions-compliant heavy-duty diesel vehicle powered by a model year (MY) 2011 engine using West Virginia University's Transportable Emissions Measurement System (TEMS). The TEMS houses full-scale CVS dilution tunnel and laboratory-grade emissions measurement systems, which are compliant with the Code of Federal Regulation (CFR), Title 40, Part 1065 [1] emissions measurement specifications. One of the specific objectives of the study, and the key topic of this paper, is the quantification of greenhouse gas (GHG) emissions (CO2, N2O and CH4) along with ammonia (NH3) and regulated emissions during real-world operation of a long-haul heavy-duty vehicle, equipped with a diesel particulate filter (DPF) and urea based selective catalytic reduction (SCR) aftertreatment system for PM and NOx reduction, respectively.

A set of experiments were conducted to evaluate the performance differences between a Low Heat Rejection Engine (LHRE) which is ceramic-insulated and a conventional baseline metal diesel engine which is water-cooled. Both engines were single cylinder, direct injection, and turbocharged. The objective of the study was to investigate the rate of heat release of these engines so that performance improvement procedures could be obtained. In this paper, the difference of the ignition delay between the two engines was determined. Two methods for improving the combustion process of the LHRE were studied: use of mixture fuels and increase the fuel injection rate. Both methods proved effective and reduced the fuel consumption rate of the LHRE.

Diesel Particulate Filters (DPFs) are well assessed exhaust aftertreatment devices currently equipping almost every modern diesel engine to comply with the most stringent emission standards. However, an accurate estimation of soot content (loading) is critical to managing the regeneration of DPFs in order to attain optimal behavior of the whole engine-after-treatment assembly, and minimize fuel consumption. Real-time models can be used to address challenges posed by advanced control systems, such as the integration of the DPF with the engine or other critical aftertreatment components or to develop model-based OBD sensors. One of the major hurdles in such applications is the accurate estimation of engine Particulate Matter (PM) emissions as a function of time. Such data would be required as input data for any kind of accurate models. The most accurate way consists of employing soot sensors to gather the real transient soot emissions signal, which will serve as an input to the model.

Particulate emission control from diesel engines is one of the major concerns in the urban areas in California. Recently, regulations have been proposed for stringent PM emission requirements from both existing and new diesel engines. As a result, particulate emission control from urban diesel engines using advanced particulate filter technology is being evaluated at several locations in California. Although ceramic based particle filters are well known for high PM reductions, the lack of effective and durable regeneration system has limited their applications. The continuously regenerated diesel particulate filter (CRDPF) technology discussed in this presentation, solves this problem by catalytically oxidizing NO present in the diesel exhaust to NO2 which is utilized to continuously combust the engine soot under the typical diesel engine operating condition.

Specific aspects of a study aimed at developing a microwave assisted regeneration system for diesel particulate traps are discussed. Results from thermal and microwave characteristic studies carried out in the initial phase of the study are reported. The critical parameters that need to be optimized, for achieving controlled regeneration, are microwave preheating time period, regenerative air supply, regenerative air temperature, and soot deposition. Using a 1000 W magnetron, power measurements were made to select the best waveguide configuration for optimized transmission. A six cylinder naturally aspirated, indirect injection diesel engine was retrofitted with a customized exhaust system that included a Corning EX80 (5.66″ × 6.00″) type ceramic particulate trap. An automated exhaust bypass system enabled trap loading and subsequent regeneration with a customized microwave regeneration system. The paper discusses the salient details of both on-line and off-line regeneration setups.

West Virginia University (WVU) is a participant in EcoCAR - The NeXt Challenge, an Advanced Vehicle Technology Competition sponsored by the U.S. Department of Energy, and General Motors Corporation. During the first year of the competition, the goal of the WVU EcoEvolution Team was to design a novel hybrid-electric powertrain for a 2009 Saturn Vue to increase pump-to-wheels fuel economy, reduce criteria tailpipe emissions and well-to-wheels greenhouse gas emissions (GHG) while maintaining or improving performance and utility. To this end, WVU designed a 2-Mode split-parallel diesel-electric hybrid system. Key elements of the hybrid powertrain include a General Motors 1.3L SDE Turbo Diesel engine, a General Motors Corporation 2-Mode electrically variable transmission (EVT) and an A123 Systems Lithium-Ion battery system. The engine will be fueled on a blend of 20% soy-derived biodiesel and 80% petroleum-derived ultra-low sulfur diesel fuel (B20).

The new General Motors 2-mode hybrid transmission for front-wheel-drive vehicles has been incorporated into a 2009 Saturn Vue by the West Virginia University EcoCAR team. The 2-mode hybrid transmission can operate in either one of two electrically variable transmission modes or four fixed gear modes although only the electrically variable modes were explored in this paper. Other major power train components include a GM 1.3L SDE turbo diesel engine fueled with B20 biodiesel and an A123 Systems 12.9 kWh lithium-ion battery system. Two additional vehicle controllers were integrated for tailpipe emission control, CAN message integration, and power train hybridization control. Control laws for producing maximum fuel efficiency were implemented and include such features as engine auto-stop, regenerative braking and optimized engine operation. The engine operating range is confined to a high efficiency area that improves the overall combined engine and electric motor efficiency.

Stringent emission regulations have forced drastic technological improvements in diesel after treatment systems, particularly in reducing Particulate Matter (PM) emissions. Those improvements generally regard the use of Diesel Oxidation Catalyst (DOC), Diesel Particulate Filter (DPF) and lately also the use of Selective Catalyst Reduction (SCR) systems along with improved engine control strategies for reduction of NOx emissions from these engines. Studies that have led to these technological advancements were made in controlled laboratory environment and are not representative of real world emissions from these engines or vehicles. In addition, formation and evolution of PM from these engines are extremely sensitive to overall changes in the dilution process.

West Virginia University characterized the emissions and fuel economy performance of a 30-foot 2010 transit bus equipped with urea selective catalytic reduction (u-SCR) exhaust aftertreatment. The bus was exercised over speed-time driving schedules representative of both urban and on-highway activity using a chassis dynamometer while the exhaust was routed to a full-scale dilution tunnel with research grade emissions analyzers. The Paris speed-time driving schedule was used to represent slow urban transit bus activity while the Cruise driving schedule was used to represent on-highway activity. Vehicle weights representative of both one-half and empty passenger loading were evaluated. Fuel economy observed during testing with the urban driving schedule was significantly lower (55%) than testing performed with the on-highway driving schedule.

Hybrid-electric transit buses offer benefits over conventional transit buses of comparable capacity. These benefits include reduced fuel consumption, reduced emissions and the utilization of smaller engines. Factors allowing for these benefits are the use of regenerative braking and reductions in engine transient operation through sophisticated power management systems. However, characterization of emissions from these buses represents new territory: the whole vehicle must be tested to estimate real world tailpipe emissions levels and fuel economy. The West Virginia University Transportable Heavy Duty Emissions Testing Laboratories were used to characterize emissions from diesel hybrid-electric powered as well as diesel and natural gas powered transit buses in Boston, MA and New York City.

The objective of this study was to evaluate iso-butanol (C4H9OH) as an alternative fuel for spark ignition engines. Unlike methanol (CH3OH) and ethanol (C2H5OH), iso-butanol has not been extensively studied in the past as either a fuel blend candidate with gasoline or straight fuel. The performance of a single cylinder engine (ASTM=CFR) was studied using alcohol-gasoline blends under different input parameters. The engine operating conditions were: three carburetor settings (three different fuel flow rates), spark timings of 5°, 10°, 15°, 20°, and 25° BTDC, and a range of compression ratios from a minimum of 7.5 to a maximum of 15 in steps of one depending on knock. The fuels tested were alcohol-gasoline blends having 5%, 10%, 15%, and 20% of iso-butanol, ethanol, and methanol. And also as a baseline fuel, pure gasoline (93 ON) was used. The engine was run at a constant speed of 800 RPM.