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Technical Paper

Vehicle Accelerator and Brake Pedal On-Off State Judgment by Using Speed Recognition

2021-04-16
2021-01-5038
The development of intelligent transportation improves road efficiency, reduces automobile energy consumption, and improves driving safety. The core of intelligent transportation is the two-way information interaction between vehicles and the road environment. At present, road environmental information can flow to the vehicle, while the vehicle’s information rarely flows to the outside world. The electronic throttle and electronic braking systems of some vehicles use sensors to get the state of the accelerator and brake pedal, which can be transmitted to the outside environment through technologies such as the Internet of Vehicles. But the Internet of Vehicles technology has not been widely used, and it relies on signal sources, which is a passive way of information acquisition. In this paper, an active identification method is proposed to get the vehicle pedal on-off state as well as the driver’s operation behavior through existing traffic facilities.
Technical Paper

Vacuum Cleaning Vehicle Dust Subsidence System Design

2014-04-01
2014-01-0750
Vacuum cleaning vehicle is the necessary equipment for the Municipal Sanitation Department to keep the road surface clean and the dust subsidence system is the heart unit for the proper function of the cleaning vehicle. The reasonable design of this system could increase the load capacity of the vehicle and be convenient for the garbage collecting and dumping. Meanwhile, the engine power could be relatively reduced and the influence on the environment duo to the dusty air in the outlet could be also effectively improved. In the study, the gravity dedusting principle is used firstly for structure design to reduce the flow rate of dust particles inside the lower part of the dust subsidence system. The ruleless collision loss among dust particles is reduced and thereby the fan power is saved. By means of a reasonable separated chamber design and the use of inertia baffle, the sort management for dust particles is developed and the work stress of the export filter is released observably.
Technical Paper

Topology Optimization Design on Cooling-Plate for Lithium-ion Battery Based on Electro-Thermal Model

2023-04-11
2023-01-0506
A flow channel design of the battery liquid cooling plate is carried out through the variable density topology optimization method according to the heat dissipation requirements of lithium-ion power batteries under actual working conditions. Firstly, given the non-uniform heat generation of lithium battery cells, the heat generation mechanism is studied so that the battery electro-thermal model is established, then the distribution regularity of heat generation rate in the cell at different discharge rates is obtained. Subsequently, through COMSOL Multiphysics simulation software, the multi-objective topology optimization of the primary configuration radiator is conducted. The weights of the optimization objectives minimum temperature and minimum flow resistance are determined by practical engineering application. Finally, an optimized model with a volume fraction of 50% was obtained.
Technical Paper

Thermoelectric Module Temperature Stability Control for the Vehicle Engine Exhaust Heat Recovery

2015-04-14
2015-01-0350
The vehicle engine exhaust wastes heat. For the conventional scheme, the hot-end of the thermoelectric module is connected with the exhaust pipe, while the cold-end is cooled through the vehicle engine cooling cycle. The variation of vehicle engine operating conditions brings the instability of the hot-end temperature, which affects the power generation performance of thermoelectric materials and increases the damage risk to the thermoelectric materials caused by the high temperature. This research adopts the heat transfer oil circulation as the intermediate fluid to absorb the dynamic heat flux of the vehicle engine exhaust so as to release the heat steadily to the hot-end of the thermoelectric module. The thermal characteristics of the target diesel vehicle engine exhaust gas are evaluated based on the experimental data firstly.
Technical Paper

Thermal Stability Research of Vehicle Exhaust Waste-Heat Recovery System with Intermediate Medium

2016-04-05
2016-01-0228
Vehicle exhaust waste-heat recovery with thermoelectric power generators can improve energy efficiency, as well as vehicle fuel economy. In the conventional structure, the hot-end of thermoelectric module is directly connected with the outer wall of the exhaust pipe, while the cold-end is connected with the water pipe’s outer wall of the vehicle engine cooling cycle. However, the variety of vehicle engine operating conditions leads to the instability of the hot-end temperature, which will reduce the generating efficiency of the thermoelectric modules and also shorten its service life. This research is on the basis of constructing a heat transfer oil circulation, and to study the action principles and implementation methods of it.
Technical Paper

Thermal Management Design and Simulation of Symmetric Air-Cooled System for Lithium Battery

2023-04-11
2023-01-0517
Good heat dissipation of Lithium battery can prevent the battery from shortening its life due to rapid aging or thermal runaway. In this paper, an air-cooled structure of 5 series and 3 parallel battery packs is designed, which combines the advantages of series and parallel air ducts and optimizes the heat dissipation effect and the space ratio of air ducts. First, the heat generation model of NCR18650PF lithium battery is established, and the heat generation rate and time under different discharge rates are calculated. Combined with the working conditions of the battery itself, the necessity of battery pack heat dissipation was found.
Technical Paper

The TEG Hot-End Heat Capacity’s Effect on the Power Output Stability for Harvesting Automobile Exhaust Energy

2017-03-28
2017-01-0160
While the car ownership increasing all over the world, the unutilized thermal energy in automobile exhaust system is gradually being realized and valued by researchers around the world for better driving energy efficiency. For the unexpected urban traffic, the frequent start and stop processes as well as the acceleration and deceleration lead to the temperature fluctuation of the exhaust gas, which means the unstable hot-end temperature of the thermoelectric module generator (TEG). By arranging the heat conduction oil circulation at the hot end, the hot-end temperature’s fluctuation of the TEG can be effectively reduced, at the expense of larger system size and additional energy supply for the circulation. This research improves the TEG hot-end temperature stability by installing solid heat capacity material(SHCM) to the area between the outer wall of the exhaust pipe and the TEG, which has the merits of simple structure, none energy consumption and light weight.
Technical Paper

The Shock Absorber of Energy Recovery Using Electrorheological Fluid

2012-04-16
2012-01-0981
When vehicle traveling on the bumpy road or vehicle acceleration and deceleration, which will cause the body vibration of vehicle, at the same time, a large part of energy would be absorbed by the shock absorber transforms the mechanical energy into heat energy dissipated. In order to recycle the energy of vibration and keep the stability of running car, this paper provides the shock absorber of energy recovery that recycling the energy dissipated from the traditional absorber. The shock absorber includes rod and rodless chamber cavity, the two parts contain oil outlet and oil inlet, which connected to a bridge type loop of hydraulic to make pulsating oil pressure towards one direction, when the shock absorber vibration causes pulsating oil pressure, it drives hydraulic pump operation. Because the output shaft of the hydraulic pump fixedly attached to the input shaft of generator, so the generator produces electricity for recycling energy[1].
Technical Paper

The Selection of Working Fluid Used in the Organic Rankine Cycle System for Hydraulic Retarder

2016-04-05
2016-01-0187
With the improvement of occupants’ awareness on the driving safety, hydraulic retarder applications increase quickly. The traditional hydraulic retarder, on the one hand, exhausts the waste heat of transmission oil by the engine cooling system; on the other hand, the engine power should be consumed to drive the water pump and the engine cooling fan for maintaining the normal operation of the auxiliary braking system. In this study, the Organic Rankine Cycle (ORC) instead of the traditional hydraulic retarder water-cooling system is applied to achieve the effective temperature control of the hydraulic retarder, while the waste heat of transmission oil could be recovered for saving vehicle energy consumption. The ORC fluid selection needs comprehensive consideration for the net power of the ORC and the optimal temperature range of the retarder transmission oil at both the inlet and outlet end, which is the key issue to ensure the stability and efficiency of the ORC system performance.
Technical Paper

The Research on the Temperature Control Stability of Hydraulic Retarder Oil Based on Organic Rankine Cycle

2016-09-27
2016-01-8085
The hydraulic retarder is an auxiliary braking device generally equipped on commercial vehicles. Its oil temperature change influences the brake performance of hydraulic retarder. The Organic Rankine Cycle (ORC) is a good means to recover exhausted heat. Moreover, it can cool oil and stably control oil temperature with the help of heat absorption related with evaporation. Comprehensively considering the heat-producing characteristics of hydraulic retarder and the temperature control demand, the aimed boundary conditions are determined. Also the changing rules about the working medium flow rate are obtained. In this work, the heat-producing properties of hydraulic retarder under different conditions and the oil external circulating performance is firstly analyzed. By researching the system’s adaptation to the limiting conditions, the aimed temperature to control is prescribed.
Technical Paper

The Research of the Heavy Truck’s Warming System

2017-10-08
2017-01-2221
It’s not easy to start the engine in winter, especially in frigid highlands, because the low temperature increases the fuel’s viscosity, decreasing the lubricating oil flow ability and the storage performance of battery. Current electrical heating method can improve the engine starting performance in low temperature condition, but this method adds an external power to the engine, leading to the engine cannot maintain an efficient energy utilization. A warming device using the solar energy is designed to conserve the energy during the daytime, and directly warm up the engine at the time when the engine turns off for a long time, especially during the night. A solar collector installed on the top of the vehicle is used to convert the solar energy to the thermal energy, which is then transferred to the heat accumulator that contain the phase-change medium which can increase the heat storage performance.
Technical Paper

The Research of Solar Organic Rankine Evaporation Cycle System for Vehicle

2016-04-05
2016-01-1268
With the help of organic working medium absorbing the solar energy for steam electric power generation, green energy can be provided to automotive accessories so as to improve the vehicle energy efficiency. In the hot summer, the exhausted heat resulting from cars’ directly exposing to the sun can be used to cool and ventilate the passenger compartment. Considering the space occupied by the system in the combination of both practical features for solar heat source--low power and poor stability-- a compact evaporation structure was designed to enhance the solar utilization efficiency. In the research, the heat source of power and temperature variation range was determined by the available solar roof with photo-thermal conversion model. Then started from the ratio of exhausted heat utilization corresponding to evaporator’s characteristic parameter, the performance analysis was made in the different working conditions.
Technical Paper

The Performance Study of Air-Friction Reduction System for Hydraulic Retarder

2014-09-30
2014-01-2283
The hydraulic retarder, which is an auxiliary brake device for enhancing traffic safety, has been widely used in kinds of heavy commercial vehicles. When the vehicle equipped with the retarder is traveling in non-braking state, the transmission loss would be caused because of the stirring air between working wheels of the rotor and the stator no matter if the retarder connects in parallel or in series with the transmission [1]. This paper introduces an elaborate hydraulic retarder air-friction reduction system (AFRS) which consists of a vacuum generating module and pneumatic control module. AFRS works to reduce the air friction by decreasing the gas density between working wheels when the retarder is in non-braking state. The pneumatic control model of hydraulic retarder is built first. Then various driving conditions are considered to verify the performance of the AFRS. The stability of the AFRS is analyzed based on the complete driveline model.
Technical Paper

The Organic Medium Physical State Analysis for Engine Exhaust Thermal Recovery

2015-04-14
2015-01-1610
The Organic Rankine Cycle System is an effective approach for recovering the engine exhaust thermal energy. The physical characteristic of the Rankine fluid is the key factor for the capacity and the stability of the expander power output. In the research, the influences of the evaporator organic medium state and flow rate on the expander power output are fully analyzed for the sufficient utilization of the waste thermal energy. Firstly, the exhaust characteristics of the diesel engine were processed by the data of the bench test. Then, the integral mathematical model of the Organic Rankine Cycle was built. Based on the comparison for the 2-zone and 3-zone evaporator, the influence for expander output are analyzed especially emphasis on the factors of engine working condition, the flow rate, temperature and state of Rankine fluid.
Technical Paper

The Modeling and Performance Analysis of the Retarder Thermal Management System

2012-09-24
2012-01-1929
In order to obtain the comprehensive evaluation of thermal management system for the retarder, the complete driveline thermal management model is built. The characteristic parameters for the thermal management system are determined and the hydromechanical characteristics for the retarder are fixed by the rig test. On the basis of the same whole vehicle driving cycle, comparing to the traditional mechanical-drive system, the independent-drive system makes the working temperature of the heat source more stable. Meanwhile the parasitic power caused by the radiator fan is decreased markedly on the condition that the heat reject requirement of the heat source is satisfied.
Technical Paper

The Measures of Improving Power Generation Stability for Harvesting Automobile Exhaust Energy

2018-04-03
2018-01-1367
The automobile exhaust energy can be recovered by the thermoelectric module generator(TEG). Owing to the complex urban traffic, the exhaust gas’s temperature fluctuations are resulted, which means the unstable hot-end temperature of the TEG. By installing solid heat capacity material(SHCM) to the area between the outer wall of the exhaust pipe and the TEG, it is possible to appropriately reduce the temperature fluctuation, but there is still a fluctuation of the TEG’s power output. Then by adding voltage filter circuit (VFC) after the TEG, the power output stability can be improved. This research uses SHCM and VFC to improve the stability of the exhaust gas generation. Firstly, the three-dimensional heat transfer model of the exhaust pipe thermoelectric power generation system is established. The heat capacity materials with low thermal resistance and high heat capacity were selected as the research object based on previous research.
Technical Paper

The Energy Saving of Cooling Fan with Electro-Hydraulic Motors Based on Fuzzy Control

2016-09-27
2016-01-8117
The cooling system with two fans is generally driven by electrical motors in the small cars. Compared with the traditional cars, heavy duty trucks have the larger heat dissipation power of cooling system. The motors power consumption of dual fans will be larger and the two electrical motors will occupy a large space in the engine cabin. Hydrostatic drive refers to the cooling fan is driven by hydraulic motor, but it has the low transmission efficiency. According to the engine water temperature value and the actual working status of the hydraulic system, the actual speed of cooling fan can be controlled by the computer, which guarantees the normal working water temperature of the engine. Hydrostatic drive is generally applied to heavy vehicles, engineering machinery and excavators as driving source of cooling fan which contains the advantages of large output power, overload protection, continuous speed regulation and flexible space arrangements.
Journal Article

The Energy Management for Solar Powered Vehicle Parking Ventilation System

2015-04-14
2015-01-0149
In summer, when vehicle parks in direct sunlight, the closed cabin temperature would rise sharply, which affects the occupants step-in-car comfort Solar powered vehicle parking ventilation system adopts the solar energy to drive the original ventilator. Thus, the cabin temperature could be dramatically decreased and the riding comfort could be also improved. This research analyzed the modified crew cabin thermal transfer model. Then the performance of the solar powered ventilation system is analyzed and optimized combined with the power supply characteristics of the photovoltaic element. The storage and reuse of the solar power is achieved on condition that the cabin temperature could be steadily controlled. The research shows that, the internal temperature is mainly affected by the solar radiation intensity and the environment temperature.
Technical Paper

The Effects of Cathode Channel Side Blockage on Enhanced Performance of a Proton Exchange Membrane Fuel Cell

2024-04-09
2024-01-2180
Flow channels in proton exchange membrane fuel cells (PEMFC) play an irreplaceable role, and flow channel design in bipolar plates is one of the most active research areas at present. The flow channel on the cathode side needs to discharge liquid water out of the fuel cell in time and allow oxygen to flow to the cathode catalytic layer as much as possible to avoid the phenomenon of cathode water flooding and mass transfer loss. In order to improve the performance of PEMFC, a method of setting both side blockages in the cathode flow channel is proposed. In this paper, lateral blockage models with three shapes are proposed to study the influence of blockage on mass transfer and performance. First, a 3D PEMFC model with a middle channel was built to calculate the fuel cell power at different discharge rates.
Technical Paper

The Effect of Commercial Vehicle Head-Up Display Reminding System on Driving Safety in Mountainous Area

2017-09-17
2017-01-2500
Head-up Display (HUD) system can avoid drivers’ distraction on dashboard and effectively reduce collisions caused by emergency events, which is gradually being realized by researchers around the world. However, the current HUD only displays information like speed, fuel consumption, other information like acceleration and braking can’t be displayed yet. This research will use the indicator symbol‘s color and position change to remind drivers to brake or accelerate. Drivers can do driving operation timely and accurately. The system has the advantages of safety, intuition and real-time. The vehicle safe speed is calculated according to the road parameters, like adhesion coefficient and slope, and vehicle parameters, such as vehicle mass and centroid. Then, the appropriate braking operations are obtained by combining the vehicle driving state. The braking information is corresponded to the color and position change of the indicator symbol to prompt the drivers by the HUD interface.
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