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Titanium Alloy Preforms from Plasma Arc Directed Energy Deposition Additive Manufacturing on Substrate, Ti-6Al-4V, Stress Relieved

2024-01-19
WIP
AMS7004A
This specification covers preforms fabricated up through 5.5 inches (140 mm) inclusive in deposition width thickness (see 8.2.5) using a Plasma Arc Directed Energy Deposition (PA-DED) additive manufacturing process on a Ti-6Al-4V substrate that are subjected to post-deposition stress relief heat treatment. This is a wire fed additive manufacturing process. If required by the CEO, preforms may require subsequent machining to meet requirements for their intended final part application.
Standard

Titanium Alloy Preforms from Plasma Arc Directed Energy Deposition Additive Manufacturing on Substrate Ti-6Al-4V Stress Relieved

2019-01-31
CURRENT
AMS7004
This specification covers preforms fabricated up through 5.5 inches (140 mm) inclusive in deposition width thickness (see 8.2.5) using a Plasma Arc Directed Energy Deposition (PA-DED) additive manufacturing process on a Ti-6Al-4V substrate that are subjected to post-deposition stress relief heat treatment. This is a wire fed additive manufacturing process. If required by the CEO, preforms may require subsequent machining to meet requirements for their intended final part application.
Standard

Taxonomy and Definitions for Terms Related to In Situ Process Monitoring Modality-Capability Index

2022-11-17
WIP
ARP7065
This document describes in situ process monitoring systems of additive manufacturing equipment that assess performance or capability to maintain a stable additive manufacturing process and potentially perform part or all of feed forward control (FFC) for continued operations on an intermittent or sustained basis. It provides a taxonomy with detailed definitions for seven levels of in situ process monitoring systems, ranging from machine input monitoring (Level 0) to in-process flaw detection with correction of such flaw using full process automation (Level 5), in the context of AM machine equipment and their operation in a manufacturing environment.
Standard

Process Requirements for Production of Metal Powder Feedstock for Use in Additive Manufacturing of Aerospace Parts

2022-05-16
CURRENT
AMS7002A
This specification is to prescribe process requirements for production (from raw materials through preparation for shipment, see 8.6) of metal powder feedstock for use in additive manufacturing of aerospace parts. This specification covers requirements for the production of metal powder for use as feedstock in additive manufacturing. Such powders may be pre-alloyed or commercially pure. This specification is not limited to a specific powder production method. It is intended to define those procedures and requirements necessary to achieve required cleanliness and performance of metal powder feedstock to be used in the manufacture of aerospace parts. This specification is intended to be used in conjunction with AMS powder specifications for additive manufacturing.
Standard

Powder Sampling Strategies for Closed Loop Additive Manufacturing Equipment

2023-04-20
WIP
ARP7302
This SAE Aerospace Recommended Practice (ARP) describes methods to collect powder from an additive manufacturing (AM) powder bed process when executed by closed loop equipment. The methods recommended here are meant to provide opportunities to demonstrate conformance to powder specification requirements when required as part of process control for the associated AM activity.
Standard

PROCESS CONTROL DOCUMENTATION (PCD) FOR ADDITIVE PROCESSES

2022-11-29
WIP
ARP7067
To provide the requirements for Process Control Documents (PCD’s) to be used in the additive manufacturing of aerospace components. This document applies to all manufacturing processes performed in accordance with SAE AMS-AM material and process specifications.
Standard

Niobium Alloy Powder for Additive Manufacturing, Nb - 10Hf - 1Ti

2023-04-20
WIP
AMS7060
Form This specification covers a high elevated temperature strength niobium alloy in the form of pre-alloyed powder. Application This powder has been used typically as feedstock in additive manufacturing of components. Material properties are influenced by the additive manufacturing process and subsequent heat treatment, see the final material specification for application guidance.
Standard

Nickel Alloy Powder for Additive Manufacturing, 62Ni - 21.5Cr - 9.0Mo - 3.65Nb

2023-04-19
WIP
AMS7001A
Form This specification covers a corrosion and heat-resistant nickel alloy in the form of pre-alloyed powder. Application This powder has been used typically as feedstock in additive manufacturing of components. Material properties are influenced by the additive manufacturing process and subsequent heat treatment, see the final material specification for application guidance.
Standard

Metal Powder Feedstock Size Classifications

2021-04-22
CURRENT
AMS7025
This specification covers particle size classifications and corresponding particle size distribution requirements for metal powder feedstock conforming to a classification.
Standard

Machine Requalification Considerations for Fusion-Based Metal Additive Manufacturing

2022-07-22
WIP
ARP7064
This document defines a recommended practice for addressing metal additive manufacturing (AM) machine requalification for all fusion-based metal AM machines. In general, this applies to powder bed fusion (PBF) and wire- or powder-fed directed energy deposition (DED) technologies. Plasma, electron beam or lasers are applicable energy source(s).
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