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Better understanding of flow phenomena inside the combustion chamber of a diesel engine and accurate measurement of flow parameters is necessary for engine optimization i.e. enhancing power output, fuel economy improvement and emissions control. Airflow structures developed inside the engine combustion chamber significantly influence the air-fuel mixing. In this study, in-cylinder air flow characteristics of a motored, four-valve diesel engine were investigated using time-resolved high-speed Tomographic Particle Imaging Velocimetry (PIV). Single cylinder optical engine provides full optical access of combustion chamber through a transparent cylinder and flat transparent piston top. Experiments were performed in different vertical planes at different engine speeds during the intake and compression stroke under motoring condition. For visualization of air flow pattern, graphite particles were used for flow seeding.

In this study, 3D air-flow-field evolution in a single cylinder optical research engine was determined using tomographic particle imaging velocimetry (TPIV) at different engine speeds. Two directional projections of captured flow-field were pre-processed to reconstruct the 3D flow-field by using the MART (multiplicative algebraic reconstruction technique) algorithm. Ensemble average flow pattern was used to investigate the air-flow behavior inside the combustion chamber during the intake and compression strokes of an engine cycle. In-cylinder air-flow characteristics were significantly affected by the engine speed. Experimental results showed that high velocities generated during the first half of the intake stroke dissipated in later stages of the intake stroke. In-cylinder flow visualization indicated that large part of flow energy dissipated during the intake stroke and energy dissipation was the maximum near the end of the intake stroke.

Increased environmental awareness and depletion of resources are driving industry to develop alternative fuels that are environmentally more acceptable. Fatty acids esters (biodiesel) are known to be good alternative fuels. Due to economic reasons, the use of cheap raw materials for biodiesel production is preferred. In this case, ricebran oil, non-edible grade is used. Base catalyzed transesterification of ricebran oil is investigated and process parameters for ricebran biodiesel production are optimized. Various properties like viscosity, density, flash point, calorific value of biodiesel thus prepared are characterized as per ASTM D6751 and found comparable to mineral diesel. Steady state engine dynamometer test at 1800 rpm has been carried out to evaluate the performance and emission characteristics of a medium duty transportation DI diesel engine. Emission tests with all the fuel blends have also been carried out using European 13 MODE test (ECE R49).

Vegetable oils have energy content suitable to be used as compression ignition (CI) engine fuel. However, several operational and durability problems of using straight vegetable oils in CI engines are reported in the literature, which are primarily caused by their higher viscosity and low volatility compared to mineral diesel. The viscosity can be brought in acceptable range by (i) chemical process of transesterification, (ii) blending of oil with mineral diesel or (iii) by heating the vegetable oil using exhaust gas waste heat. Reduction of viscosity by blending or exhaust gas heating saves the chemical processing cost of transesterification. Present experimental investigations were carried out for evaluating combustion, performance and emission behavior of Jatropha oil blends in unheated conditions in a direct injection CI engine at different load and constant engine speed (1500 rpm).

This experimental study was undertaken to investigate the use of vegetable oil derivatives to substitute mineral diesel fuel. Straight vegetable oils pose some problems like injector coking, carbon deposits etc., when used as a fuel in an engine. These problems are due to high viscosity, low volatility and polyunsaturated character of vegetable oils. Transesterified vegetable oil derivative called “biodiesel” appear to be most convenient way of utilizing vegetable oil as a substitute fuel in diesel engines. In present investigation, rice bran oil (non-edible) was transesterified to methyl ester and reaction conditions for transeterifcation process for rice bran oil were optimized. Various properties like viscosity, density, flash point of the biodiesel thus prepared are comparable to diesel and found to be in acceptable range as per ASTM norms (ASTM D6751). Experimental investigations were carried out on a four stroke, four cylinders, transportation DI diesel engine.

Homogeneous charge compression ignition (HCCI) engines are attracting attention as next-generation internal combustion engines mainly because of very low NOx and PM emission potential and excellent thermal efficiency. Particulate emissions from HCCI engines have been usually considered negligible however recent studies suggest that PM number emissions from HCCI engines cannot be neglected. This study is therefore conducted on a modified four cylinder diesel engine to investigate this aspect of HCCI technology. One cylinder of the engine is modified to operate in HCCI mode for the experiments and port fuel injection technique is used for preparing homogenous charge in this cylinder. Experiments are conducted at 1200 and 2400 rpm engine speeds using gasoline, ethanol, methanol and butanol fuels. A partial flow dilution tunnel was employed to measure the mass of the particulates emitted on a pre-conditioned filter paper.

The interface between the piston rings and cylinder liner play an important role in total frictional losses and mechanical wear of internal combustion engine and is increasingly coming under scrutiny as legislated particulate emission standards are getting more and more stringent. The capacitance method is used for measurement of minimum oil film thickness between piston ring and liner interface. Measurement of capacitance formed between the piston ring and a probe mounted flush in the liner provides an accurate means of determining the oil film thickness provided that the region between the probe and liner is flooded with oil and dielectric constant of the oil is known. This paper presents detailed design and measurement of lubricating oil film thickness using capacitive micro sensor in a non-firing engine simulator. Lubricating oil film thickness was found to vary between 0.2μm to 8μm in the non firing engine simulator.

Laser is emerging as a strong contender as an alternative ignition source for internal combustion (IC) engines. Short laser pulses of few nanoseconds duration delivered by a Q-switched laser are focused by a lens inside the engine cylinder containing combustible fuel-air mixture. If the peak intensity at the focal point exceeds threshold intensity level, breakdown of combustible gases occurs, which leads to plasma formation. If the energy of the spark generated by plasma is high enough, the mixture ignites. In this investigation, laser ignition (LI) was performed in a single cylinder engine at constant speed and wide open throttle conditions using CNG as fuel. Combustion behavior was recorded using a high speed data acquisition system. For laser ignition of the engine, a laser spark plug was designed and manufactured. Laser spark plug consists of combination of lenses and optical windows.

Fuel-air mixing is the main parameter, which affects formation of NOx and PM during CI combustion. Hence better understanding of air-flow characteristics inside the combustion chamber of a diesel engine became very important. In this study, in-cylinder air-flow characteristics of four-valve diesel engine were investigated using time-resolved high-speed tomographic Particle Imaging Velocimetry (PIV). For visualization of air-flow pattern, fine graphite particles were used for flow seeding. To investigate the effect of different operating parameters, experiments were performed at different engine speeds (1200 rpm and 1500 rpm), intake air temperatures (room temperature and 50°C) and intake port configurations (swirl port, tangential port and combined port). Intake air temperature was controlled by a closed loop temperature controller and intake ports were deactivated by using a customized aluminum gasket.

The development of more efficient and powerful internal combustion engines requires the use of new and advanced engine technologies. These advanced engine technologies and emission requirements for meeting stringent global emission norms have increased the power densities of engine leading to downsizing. In all these engines, cylinder head and liner are normally cooled but the piston is not cooled, making it susceptible to disintegration/ thermal damage. Material constraints restrict the increase in thermal loading of piston. High piston temperature rise may lead to engine seizure because of piston warping. So pistons are additionally cooled by oil jet impingement from the underside of the piston in heavy duty diesel engines. However, if the temperature at the underside of the piston, where the oil jet strikes the piston, is above the boiling point of the oil, it may contribute to the mist generation.

Several experimental studies have been conducted for evaluating coefficient of friction and wear in simulated engine conditions using a piston ring segment and a liner piece rubbing against each other in reciprocating mode under load and lubricated conditions. In the present experimental investigation, a non-firing engine simulator has been developed in order to simulate engine conditions to a much closer extent. This machine can operate at similar linear speed, stroke, and load and can simulate almost similar engine operating conditions except firing pressures. This machine can also be used for comparing liners with different surface properties and the effects of surface texture on wear and oil consumption. One cylinder liner has been used for experimentation and the wear and surface properties behaviour were evaluated at several locations in the liner. Surface profile, roughness parameters are evaluated at several locations in the liner and at the top compression ring.

The homogeneous charge compression ignition (HCCI) combustion process is capable of providing both high ‘diesel-like’ efficiencies and very low NOx and particulate emissions. However, among several technical challenges, controlling the combustion phasing, particularly during transients is a major issue, which must be resolved to exploit its commercial applications. This study is focused on the experimental investigations of behavior of combustion timing and other combustion parameters during startup and load transients. The study is conducted on a gasoline fuelled HCCI engine by varying intake air temperature and air-fuel ratio at different engine speeds. Port fuel injection technique is used for preparing homogeneous mixture of gasoline and air. For fueling startup transient test, fuel injection was turned off, and the engine was motored for several minutes until the fire-deck, intake and exhaust temperatures stabilized.

Homogeneous Charge Compression Ignition (HCCI) offers great promise for excellent fuel economy and extremely low emissions of NOx and PM. HCCI combustion lacks direct control on the "start of combustion" such as spark timing in SI engines and fuel injection timing in CI engines. Auto ignition of a homogeneous mixture is very sensitive to operating conditions of the engine. Even small variations of the load can change the timing from "too early" to "too late" combustion. Thus a fast combustion phasing control is required since it sets the performance limitation of the load control. Crank angle position for 50% heat release is used as combustion phasing feedback parameter. In this study, a dual-fuel approach is used to control combustion in a HCCI engine. This approach involves controlling the combustion heat release rate by adjusting fuel reactivity according to the conditions inside the cylinder. Two different octane fuels (methanol and n-heptane) are used for the study.

This paper deals with the evaluation of steel cap pistons for up-gradation of diesel electric locomotives for Indian Railways. These engines are four stroke, medium speed compression ignition engines (CR 12.5: 1) with output of 121 kW per cylinder on series 1 and 167 kW per cylinder on series 2. The series 1 engine uses single piece aluminum pistons, with rating of 0.295 kW/cm2 of piston crown area. A higher version of the series 1 engine with higher fuel efficiency and improvement in lube oil consumption was developed. As part of this improvement program, a composite steel cap piston with forged aluminum skirt was used. The whole engine up-gradation kit including the higher capacity turbocharger, higher fuel delivery pressure fuel pump, modified cam shaft, larger after-cooler along with the steel cap piston were evaluated for performance.

Diesel particulates are mainly composed of elemental carbon (EC) and organic carbon (OC) with traces of metals, sulfates and ash content. Organic fraction of the particulate are considered responsible for its carcinogenic effects. Diesel oxidation catalyst (DOC) is an important after-treatment device for reduction of organic fraction of particulates. In this study, two non-noble metal based DOCs (with different configurations) were prepared and evaluated for their performance. Lanthanum based perovskite (LaMnO3) catalyst was used for the preparation of DOCs. One of the DOC was coated with support material ceria (5%, w/w), while the other was coated without any support material. Prepared DOCs were retrofitted in a four cylinder water cooled diesel engine. Various emission parameters such as particulate mass, particle number-size distribution, regulated and unregulated emissions, EC/OC etc., were measured and compared with the raw exhaust gas emissions from the prepared DOCs.

The scarce and rapidly depleting conventional petroleum resources have promoted research for alternative fuels for internal combustion engines. Among various possible options, fuels derived from vegetable oils present promising “greener” substitutes for fossil fuels. Vegetable oils due to their agricultural origin are able to reduce net CO2 emissions to the atmosphere along with import substitution of petroleum products. However, several operational and durability problems of using straight vegetable oils in diesel engines reported, which are because of their higher viscosity and low volatility compared to mineral diesel. In the present research, experiments were designed to study the effect of reducing Jatropha oil's viscosity by blending with mineral diesel, thereby eliminating its effect on combustion characteristics of the engine. In the present experimental research, vegetable oil (Jatropha Curcus) was used as substitute fuel.

IC engines are facing two major challenges in the 21st century namely threat of fossil fuel depletion and environmental concerns. HCCI engine is an attractive solution to meet stringent emission challenges due to its capability to simultaneously reduce NOx and PM. HCCI technology can be employed with different alternative fuels without significant modifications in the existing engines. In this study, HCCI combustion was investigated using B20 (20% v/v biodiesel with diesel). Investigations were carried out on a two cylinder engine, in which one cylinder was modified to operate in HCCI mode however the other cylinder operated in conventional CI combustion mode. A dedicated fuel vaporizer was used for homogeneous fuel-air mixture preparation. The experiments were performed at three different intake charge temperatures (160°C, 180°C and 200°C) and three different EGR ratios (0%, 10% and 20% EGR) at different engine loads.

Indian Railways have a fleet of high-horsepower diesel-electric locomotives rated at 2310 kW. These high horsepower diesel-electric locomotives have evolved from original design of 1940 kW locomotives. Adoption of new design turbochargers was essential for this upgrading efforts and a series of new design turbochargers were evaluated on the engine test-bed before their use on the diesel locomotives. The objective was to increase engine power output, improve fuel efficiency and limit thermal loading. Test-bed evaluation of different turbochargers was carried out for comparing five different turbochargers. Each turbocharger had different size nozzle ring, diffuser, turbine blade assembly, impeller and inducer. The compressor maps of turbochargers were used to plot the engine load lines and to calculate surge margins. The tests involved measuring critical parameters for various combinations of engine speed and load for every turbocharger.

Vegetable oils are produced from numerous oil seed crops. While all vegetable oils have high energy content, most require some processing to assure safe use in internal combustion engines. Some of these oils already have been evaluated as substitutes for diesel fuels. However, several operational and durability problems of using straight vegetable oils in diesel engines are reported in the literature, caused by of their higher viscosity and low volatility compared to mineral diesel. In the present research, experiments were designed to study the effect of reducing Jatropha oil's viscosity by blending it with mineral diesel and thereby eliminating the effect of high viscosity and poor volatility on combustion characteristics of the engine. Experimental investigations have been carried out to examine the combustion characteristics of an indirect injection transportation diesel engine running with diesel, and jatropha oil blends with diesel.

Homogeneous charge compression ignition (HCCI) is an advanced combustion concept that is developed as an alternative to diesel engines with higher thermal efficiency along with ultralow NOx and PM emissions. To study the performance of this novel technique, experiments were performed in a two cylinder engine, in which one cylinder is modified to operate in HCCI mode while other cylinder operates in conventional CI mode. The quality of homogeneous mixture of air and fuel is the key feature of HCCI combustion. Low volatility of diesel is a major hurdle in achieving HCCI combustion because it is difficult to make a homogeneous mixture of air and fuel. This problem is resolved by external mixture preparation technique in uses a dedicated diesel vaporizer with an electronic control system. All the injection parameters such as fuel quantity, fuel injection timing, injection delay etc., are controlled by the injection driver circuit.