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The paper describes the results of a parallel 1D thermo-fluid dynamic simulation and experimental investigation of a DI turbocharged Diesel engine. The attention has been focused on the overall engine performances (air flow, torque, power, fuel consumption) as well as on the emissions (NO and particulate) along the after-treatment system, which presents a particulate filter. The 1D research code GASDYN for the simulation of the whole engine system has been enhanced by the introduction of a multi-zone quasi-dimensional combustion model for direct injection Diesel engines. The effect of multiple injections is taken into account (pilot and main injection). The prediction of NO and soot has been carried out respectively by means of a super-extended Zeldovich mechanism and by the Hiroyasu kinetic approach.

Ignition delay in diesel engine combustion comprehends both a chemical and a physical amount, the first depending on fuel composition and charge temperature and pressure, the last resulting of time needed for the fuel to atomize, vaporize and mix with air. Control of this parameter, which is mandatory to weight the relative amount of premixed to diffusive stage of the hydrocarbon combustion, is here considered. Experimental measurements of flame intensity spectra obtained by in situ measurements on an optically accessible test device show the presence of peaks corresponding to radicals as OH and CH appearing at the pressure start of combustion. Since OH radicals result from chain branching reactions, a numerical simulation is performed based on a reduced kinetic scheme which allows to measure the branching agent concentration, and whose approximate nature is adequate to the proportion chemical aspects contribute to the overall delay.

The DEXA Cluster consisted of three closely interlinked projects. In 2003 the DEXA Cluster concluded by demonstrating the successful development of critical technologies for Diesel exhaust particulate after-treatment, without adverse effects on NOx emissions and maintaining the fuel economy advantages of the Diesel engine well beyond the EURO IV (2000) emission standards horizon. In the present paper the most important results of the DEXA Cluster projects in the demonstration of advanced particulate control technologies, the development of a simulation toolkit for the design of diesel exhaust after-treatment systems and the development of novel particulate characterization methodologies, are presented. The motivation for the DEXA Cluster research was to increase the market competitiveness of diesel engine powertrains for passenger cars worldwide, and to accelerate the adoption of particulate control technology.

High spatial and temporal resolution optical techniques were applied in a spark ignition (SI) engine in order to investigate the thermal and fluid dynamic phenomena occurring during the combustion process. The experiments were realized in the combustion chamber of an optically accessible single-cylinder port-fuel injection (PFI) SI engine. The engine was equipped with a four-valve head and with an external boost device. Two fuel injection strategies at closed-valve and open-valve occurring at wide open throttle were tested. Cycle-resolved digital imaging was used to follow the flame kernel growth and flame front propagation. Moreover, the effects of an abnormal combustion due to the firing of fuel deposition near the intake valves and on the piston surface were investigated. Natural emission spectroscopy in a wide wavelength range from ultraviolet to infrared was applied to detect the radical species that marked the combustion phenomena in the selected operating conditions.

Polychromatic extinction and chemiluminescence techniques, from ultraviolet to visible, were applied in an optical diesel engine, in order to analyze the temporal and spatial evolution of a high pressure fuel jet interacting with a swirling air motion. A fully flexible Common Rail fuel injection system equipped with a single hole nozzle was used. The experiments were performed at fixed engine speed and air/fuel ratio for three injection strategies. The first one consisted of a main injection to compare with those operating at low pressure injection. The other ones were based on a pilot and main injections, typical of current direct injection diesel engines, with different dwell time. A detailed investigation of the mixture formation process inside the combustion chamber during the ignition delay time was performed. The liquid and vapor fuel distribution in the combustion chamber was obtained analyzing the polychromatic extinction spectra.

The intention of the presented work was to develop a new simulation tool that fits into a CFD (computational fluid dynamics) workflow and provides information about the soot particle size distribution. Additionally it was necessary to improve and use state-of-the-art measurement techniques in order to be able to gain more knowledge about the behavior of the soot particles and to validate the achieved simulation results. The work has been done as a joint research financed by the European Community under FP5.

Actual emission legislation limits strongly the amount of pollutant in the atmosphere from internal combustion engine. In particular diesel engines widely emit NOx and particulate matter (PM). The last one has principally a carbonaceous nature and presents micronic and submicronic particles extremely dangerous for human health since it could deposit in the lung. In this work, a technique based on broadband ultraviolet (UV) visible scattering and extinction is applied inside a transparent DI CR diesel engine in order to analyze the soot evolution and oxidation. The study is carried out with particular detail for different injection strategies characterized of two and three injections per cycle, Pre+Main and Pre+Main+Post, considering the late combustion before the exhaust stroke. The analysis is performed in terms of size, mass concentration, and chemical and physical nature.

The match among the increasing performance demands and the stringent requirements of emissions and the fuel consumption reduction needs a strong evolution in the two-wheel vehicle technology. In particular, many steps forward should be taken for the optimization of modern small motorcycles and scooters at low engine speeds and high loads. To this aim, detailed understanding of thermo-fluid dynamic phenomena that occur in the combustion chamber is fundamental. In this work, low-cost solutions are proposed to optimize ported fuel injection spark ignition (PFI SI) engines for two-wheel vehicles. The solutions are based on the change of phasing and on the splitting of the fuel injection in the intake manifold. The experimental activities were carried out in the combustion chamber of a single-cylinder 4-stroke optical engine fuelled with European commercial gasoline. The engine was equipped with a four-valve head of a commercial scooter engine.

The aim of the paper is the characterization in terms of chemical and physical nature of particles at exhaust of spark ignition (SI) engine. Measurements were carried out at exhaust of 16v - 1.2 litre Port Fuel Injection Spark Ignition engine downstream a catalyst. The emission of nanoparticles was investigated by optical techniques and conventional methods. In particular laser induced incandescence (LII), and broadband multiwavelength extinction-scattering spectroscopy (BUVESS) were used. LII allowed the detection and sizing primary particles of carbonaceous nature. BUVESS measured particle size distribution by numerical procedure that took advantage by data at several wavelengths. The optical results were compared with those obtained by conventional methods like opacimeter for mass concentration and Electrical Low Pressure Impactor (ELPI) for sizing. Different engine operating conditions were selected in order to evaluate their influence on the particle nature and size distribution.

In the last years, there has been an increasing concern on the emission of ultrafine particles in the atmosphere. A detailed study of formation and oxidation of these particles in the environment of the diesel cylinder presents many experimental difficulties due to the high temperatures, pressures and extremely reactive intermediate species. In this paper, in order to follow the different phases of diesel combustion process, high temporal and spatial resolution optical techniques were applied in the optically accessible chamber of diesel engine, at 2000 rpm and A/F=80:1 and 60:1. Simultaneous extinction, scattering and flame chemiluminescence measurements from UV to visible were carried out, in order to study the diesel combustion process from the droplet ignition to the formation of soot, through the growth of its precursors.

Multidimensional simulation of the soot formation process in a diesel engine is realised exploiting quantitative measurements of the soot volume fraction and diameter obtained by optical techniques. Broadband extinction and scattering measurements are performed on an optically accessible 4-stroke engine where a forced air motion allows a strong prevalence of the premixed stage of combustion with respect to the non-premixed one. Two semi-empirical models for soot formation are tested in the numerical simulation, which is performed using a customized version of the KIVA-3 code. The need of furnishing coherent values of the soot particles density and mean diameter to the one of the two models requiring this kind of information, is highlighted and demonstrated to be crucial in avoiding over-prediction of the soot concentration.

Quantitative measurements of the soot volume fraction and diameter performed by spectroscopic techniques within the combustion chamber of a diesel engine are employed to aid multidimensional simulation of the soot formation and oxidation processes. By changing the start of fuel injection, two different operating conditions are considered, which are characterized by different relative importance of the premixed to the diffusive stage of the combustion process. Both the reduced models by Hiroyasu et al., and the one by Nagle and Strikland- Constable are employed within the numerical simulation. The reason of the peculiar over-prediction of soot concentration of the latter model is discussed and related to the need of furnishing coherent values of the soot particle density and mean diameter.

The optimization of diesel engine performance and emissions can be achieved through a better understanding of the in-cylinder combustion process. Advanced non-intrusive optical techniques are providing new tools for investigating the thermo-fluid dynamics processes as well as they are contributing to develop predictive models for DI diesel combustion. High-speed images of spray and flame evolution as well as UV-visible chemiluminescence measurements were carried out in an optical 0.5-liter, single-cylinder, four-stroke, direct- injection diesel engine equipped with a prototype four valves cylinder head and a fully flexible CR injection system. In order to evaluate the effect of different injection strategies on the combustion process, measurements were performed varying injection parameters. The ignition location and time were individuated by combustion visualization and detection of radical species, obtained by chemiluminescence measurements.

The influence of fuel composition on mixture formation and first stage of combustion, occurring in a small high swirl combustion chamber of an IDI Diesel engine, was analyzed from measurements of spectral extinction and flame emissivity. Measurements were carried out in an optically accessible combustion chamber in which an air swirling flow is forced from the main chamber through a tangential passage. A conventional injection system was used to inject Tetradecane, N-heptane and Diesel fuel. The distribution of liquid and vapor and the interaction of the jet with air swirl were detected by UV-visible extinction measurements. The autoignition phase was characterized by UV-visible chemiluminescence measurements. For all fuels examined, it was observed that initially the liquid fuel penetrates almost linearly with time until reaching a maximum characteristic length, slightly dependent on the fuel.

The growing demands on fuel economy and always stricter limitations on pollutant emissions has increased the interest in the ignition phenomena to guarantee successful flame development for all the spark ignition (SI) engine operating conditions. The initial size and the growth of the flame have a strong influence on the further development of the combustion process. In particular, for the new FIAT generation of turbocharged SI engines, the first times of spark ignition combustion are not yet fully understood. This is mainly due to the missing knowledge concerning the detailed physical and chemical processes taking place during the all set of the flame propagation. These processes often occur simultaneously, making difficult the interpretation of measurements. In the present paper, flame dynamic was followed by UV-visible emission imaging in an optical SI engine.

The present paper reports the results of an experimental investigation carried out on a four-stroke single- cylinder D.I. diesel engine (100 x 95mm bore x stroke) with the aim to evaluate the effects of a four-lobe square combustion chamber on the gaseous and particulate emissions. Fluid-dynamic behaviour of the axisymmetric toroidal and four-lobe square chambers was investigated by Laser Doppler Anemometry. Engine tests at 2000 and 3000 rpm for different start of combustion (SOC) and A/F ratio are reported. Particulate, HC and NOx emission index measured under different operating conditions are given. In addition, the volatile content of the particulates produced from the two chambers at various engine operative conditions was measured by thermogravimetric analysis (TGA). Finally, the catalytic activity of a metal-oxide-based catalyst in the combustion of particulate was also evaluated by TGA.

In this work, a boosted single-cylinder spark ignition port-fuel injection optical engine was used for the experimental activity. Firstly, it was equipped with a four-valve head of a commercial turbocharged multi-cylinder engine. Then a prototype engine head with flush installed intake valves was tested. The effect of the different head geometry was evaluated in closed intake valves fuel injection condition. High spatial resolution cycle-resolved digital imaging was used to characterise the flame propagation. Moreover, the presence of diffusion-controlled flames near the valves and on the cylinder walls was investigated. These flames induced the formation of unburned hydrocarbons and soot particles. The spatial distribution and temporal evolution of soot were evaluated by the two colour pyrometry. The prototype configuration showed higher combustion process efficiency than the standard one inducing a little increase in performance and a slight reduction in carbon oxides emissions.

Two different optical techniques for detection, sizing and counting nanoparticles were applied to undiluted exhaust from 16 v–1900 cc Common Rail diesel engine upstream and downstream a Catalyzed Diesel Particulate Filter (CDPF): Broadband Ultraviolet–Visible Extinction and Scattering Spectroscopy (BUVESS) and Laser Induced Incandescence (LII). They are powerful “in situ” and non-intrusive techniques; they are able to measure mass concentration and size of particles, considering their chemical properties. BUVESS overcomes the intrinsic limitations of single wavelength techniques because it takes advantage of data at several wavelengths to retrieve primary particle size distribution. LII measures mean size of primary particles with a large dynamic range, not limited by aggregate size and by complex retrieving procedure.

Aim of this work is to develop a general purpose model for combustion and knocking prediction in SI engines, by coupling a thermo-fluid dynamic model for engine simulation with a general detailed kinetic scheme, including the low-temperature oxidation mechanism, for the prediction of the auto-ignition behavior of hydrocarbons. A quasi-D approach is used to describe the in-cylinder thermodynamic processes, applying the conservation of mass and energy over the cylinder volume, modeled as a single open system. The complex chemistry model has been embedded into the code, by using the same integration algorithm for the conservation equations and the reacting species, and taking into account their mutual interaction in the energy balance. A flame area evolution predictive approach is used to evaluate the turbulent flame front propagation as function of the engine operating parameters.

The capabilities of the spectral extinction and scattering technique to follow the time history of the particulate concentration in the exhaust of a Diesel engine were evaluated. Simultaneous measurements of extinction and scattering coefficients from UV to visible were performed at 1.5 m downstream the exhaust valve. The measurements were triggered with the exhaust valve lift. The exhaust stroke was divided in three time windows of 1 ms in which the optical signals of 100 consecutive cycles were detected. The mean diameter, the concentration and the properties of soot particles were evaluated. The cyclic variation of measurements was also estimated.