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In current design practices, safety, operational and handling criteria are often overlooked until late design stages due to the difficulty in capturing such criteria early enough in the design cycle and in the presence of limited and uncertain knowledge. Virtual (flight) testing and evaluation, based on autonomous modeling and simulation, is proposed as a solution to this shortcoming. The methodology enables one to evaluate vehicle behavior in relatively complex situations through a series of specific flight scenarios. Bringing this methodology to conceptual design requires the creation of an automatic link between the design database and the autonomous flight simulation environment. This paper describes the creation of such a link and an implementation of the Virtual Testing and Evaluation methodology with the use of an advanced design concept.

The Conceptual Aerospace Systems Design and Analysis Toolkit (CASDAT) provides a baseline assessment capability for the Air Force Research Laboratory. The historical development of CASDAT is of benefit to the design research community because considerable effort was expended in the classification of the analysis tools. Its implementation proves to also be of importance because of the definition of assessment use cases. As a result, CASDAT is compatible with accepted analysis tools and can be used with state-of-the-art assessment methods, including technology forecasting and probabilistic design.

This paper critically evaluates the use of Neural Networks (NNs) as metamodels for design applications. The specifics of implementing a NN approach are researched and discussed, including the type and architecture appropriate for design-related tasks, the processes of collecting training and validation data, and training the network, resulting in a sound process, which is described. This approach is then contrasted to the Response Surface Methodology (RSM). As illustrative problems, two equations to be approximated and a real-world problem from a Stability and Controls scenario, where it is desirable to predict the static longitudinal stability for a High Speed Civil Transport (HSCT) at takeoff, are presented. This research examines Response Surface Equations (RSEs) as Taylor series approximations, and explains their high performance as a proven approach to approximate functions that are known to be quadratic or near quadratic in nature.

Traditional historical-data based design processes are clearly inappropriate for morphing vehicles. There are no historical data for these type of configurations, the appropriate mission for this class of vehicles is unknown, and there are many unique aspects of a morphing vehicle that are dependent on the specific concept chosen. The design process proposed in this paper attempts to account for these difficulties in a flexible and transparent manner while leveraging existing tools and processes wherever possible.

The ultimate goal of knowledge-based aircraft design, pilot training and flight operations is to make flight safety an inherent, built-in feature of the flight vehicle, such as its aerodynamics, strength, economics and comfort are. Individual flight accidents and incidents may vary in terms of quantitative characteristics, circumstances, and other external details. However, their cause-and-effect patterns often reveal invariant structure or essential causal chains which may re-occur in the future for the same or other vehicle types. The identification of invariant logical patterns from flight accident reports, time-histories and other data sources is very important for enhancing flight safety at the level of the ‘pilot - vehicle -operational conditions’ system. The objective of this research project was to develop and assess a method for ‘mining’ knowledge of typical cause-and-effect patterns from flight accidents and incidents.

A Hypersonic Strike Fighter (HSF) would provide many benefits over current fighters, including increased effectiveness and survivability. However, there are many design challenges to developing such a vehicle. Therefore the conceptual design of an HSF requires the development of new tools and methods to analyze and select vehicle concepts. A parametric method was developed to determine aerodynamic characteristics of hypersonic vehicles in a rapid, automated way. This parametric method and other tools were then used to select a baseline design and optimize this baseline for the notional mission.

Market forecasts predict a potentially large market for a Quiet Supersonic Business Jet provided that several technical hurdles are overcome prior to fielding such a vehicle. In order to be economically viable, the QSJ must be able to fly at supersonic speeds overland and operate from regional airports in addition to meeting government noise and emission requirements. As a result of these conflicting constraints on the design, the process of selecting a configuration for low sonic boom is a difficult one. Response Surface Methodology along with physics-based analysis tools were used to create an environment in which the sonic boom can be studied as a function of design and mission parameters. Ten disciplinary codes were linked with a sizing and synthesis code by using a commercial wrapper in order to calculate the required responses with the desired level of fidelity.

The desire to facilitate the conceptual and preliminary design of hypersonic cruise vehicles has created the need for simple, fast, versatile, and trusted aerodynamic analysis tools. Metamodels representing physics-based engineering codes provide instantaneous access to calibrated tools. Nonlinear transformations extend the capability of metamodels to accurately represent a large design space. Independence, superposition, and scaling properties of the hypersonic engineering method afford an expansive design space without traditional compounding penalties. This one-time investment results in aerodynamic and volumetric metamodels of superior quality and versatility which may be used in many forms throughout early design. As a module, they can be an integral component within a multidisciplinary analysis and optimization package. Aerodynamic polars they produce may provide performance information for mission analysis.

In today’s emerging parametric and probabilistic design environments, disciplinary or multidisciplinary analysis data are represented efficiently with the use of metamodels. Each metamodel is an efficient replacement for a particular design analysis tool. An object oriented library is developed in this paper to represent vehicle configuration in a generic manner and assist the analysis data collection for the metamodeling process. The library is used to produce input files for design analysis tools. It can also be used to create preprocessors for integration environments used in the design process. This allows for smoother integrations of analysis programs within such environments as the environment now needs only replace data in one central input file rather than a file for each analysis tool.

A design process is formulated and implemented for the taxonomy selection and system-level optimization of an Efficient Multi-Mach Aircraft Current Technology Concept and an Advanced Concept. Concept space exploration of taxonomy alternatives is performed with multi-objective genetic algorithms and a Powell’s method scheme for vehicle optimization in a multidisciplinary modeling and simulation environment. A dynamic sensitivity visualization analysis tool is generated for the Advanced Concept with response surface equations.

The projection of aeroelastic constraints in the design space has long been a want in the design process of vehicles. These properties are usually not established accurately until later phases of design. The desire is to bring another interactive constraint to the conceptual design phase and allow the designer to see the impact of design decisions on aeroelastic characteristics. Even though a number of analysis and optimization tools have been developed to support aeroelastic analysis and optimization in the flight vehicle design process, the toolbox is far from being complete. The results often cannot be obtained in a manner timely enough and the natural division of the engineering team into specialty groups is not supported very well by the aerodynamic-structures monolithic codes typically in the above toolbox. The monolithic codes are also not amenable to the use of concurrent processing now made available by computer technology.

One of the major impetuses for the development of modern, robust design methodologies is the need for affordable aerospace systems. Because the affordability of a system is directly tied to the economics of developing, manufacturing, operating, and disposing of that system, it has become common practice to perform an economic analysis of a potential system to evaluate its viability. Additionally, as needs for improved modeling, analysis, and evaluation capability have arisen, several techniques which have proved themselves popular in economics have been adopted. While adopting these techniques has improved the capabilities of the designer/engineer, they do not proceed far enough. That is aerospace systems design, and consequently all complex systems design, could actually be considered an exercise in economics. All of the players, i.e. designers, firms, end users, and the systems themselves can be considered microeconomic entities.

Current robust design methods rely heavily on meta-modeling techniques to reduce the total computational effort of probabilistic explorations to a combinatorially manageable size. Historically most of these meta-models were in the form of Response Surface Equations (RSE). Recently there has been interest in supplementing the RSE with techniques that better handle non-linear phenomena. One technique that has been identified is the Gaussian Process (GP). The GP has fewer initial assumptions when compared to the linear methods used by RSEs and, therefore, fewer limitations. The initial implementation and employment techniques proposed in current literature for use with the GP are barely modified versions of those used for RSEs. A better, more tailored technique needs to be developed to properly make use of the nature of the GP, and minimize the effect of some of its limitations. Such a technique would allow for rapid development of a reusable, computationally efficient and accurate GP.

A technique is proposed for examining complex behaviors in the “pilot - vehicle - operational conditions” system using an autonomous situational model of flight. The goal is to identify potentially critical flight situations in the system behavior early in the design process. An exhaustive set of flight scenarios can be constructed and modeled on a computer by the designer in accordance with test certification requirements or other inputs. Distinguishing features of the technique include the autonomy of experimentation (the pilot and a flight simulator are not involved) and easy planning and quick modeling of complex multi-factor flight cases. An example of mapping airworthiness requirements into formal scenarios is presented. Simulation results for various flight situations and aircraft types are also demonstrated.

The objective of this paper is to illustrate the methods and tools developed to size and synthesize a stopped rotor/wing vehicle using a reaction drive system, including how this design capability is incorporated into a sizing and synthesis tool, VASCOMP II. This new capability is used to design a vehicle capable of performing a V-22 escort mission, and a sized vehicle description with performance characteristics is presented. The resulting vehicle is then compared side-by-side to a variable diameter tiltrotor designed for the same mission. Results of this analysis indicate that the reaction-driven rotor concept holds promise relative to alternative concepts, but that the variable diameter tiltrotor has several inherent performance advantages. Additionally, the stopped rotor/wing needs considerably more development to reach maturity.