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Standard

Test Procedure to Measure the Fuel Permeability of Materials by the Cup Weight Loss Method

2018-12-12
CURRENT
J2665_201812
This test standard covers the procedure for measuring the permeation of fuel or fuel surrogates through test samples of elastomeric, plastic or composite materials, up to about 3 mm thick. The method involves filling a test cup with the test fluid (fuel or fuel surrogate), sealing test sample over the open end of the cup, and then placing the sealed container into an oven at the desired test temperature and measuring the weight loss over time. Permeation rates are calculated from the rate of weight loss and the exposed area of the test sample. Standard permeation test temperatures are 40 °C and 60 °C. Standard test fluids are Fuel C, Fuel CE10 and Fuel CM15. Other fluids, such as Fuel CMTBE15, and other volatile liquids may be tested according to this procedure as desired (SAE J1681). The method is not applicable for measuring permeation of higher boiling materials that will not completely evaporate from the exterior surface of the sample at the test temperature.
Standard

Test Procedure to Measure the Fuel Permeability of Materials by the Cup Weight Loss Method

2006-10-13
HISTORICAL
J2665_200610
This test standard covers the procedure for measuring the permeation of fuel or fuel surrogates through test samples of elastomeric, plastic or composite materials, up to about 3 mm thick. The method involves filling a test cup with the test fluid (fuel or fuel surrogate), sealing test sample over the open end of the cup, and then placing the sealed container into an oven at the desired test temperature and measuring the weight loss over time. Permeation rates are calculated from the rate of weight loss and the exposed area of the test sample. Standard permeation test temperatures are 40 °C and 60 °C. Standard test fluids are Fuel C, Fuel CE10 and Fuel CM15. Other fluids, such as Fuel CMTBE15, and other volatile liquids may be tested according to this procedure as desired (SAE J1681). The method is not applicable for measuring permeation of higher boiling materials that will not completely evaporate from the exterior surface of the sample at the test temperature.
Standard

Test Procedure to Determine the Hydrocarbon Losses from Fuel Tubes, Hoses, Fittings, and Fuel Line Assemblies by Recirculation

2004-11-17
HISTORICAL
J1737_200411
This SAE Recommended Practice is intended for the determination of the losses of hydrocarbon fluids, by permeation through component walls as well as through 'microleaks' at interfaces of assembled components while controlling temperature and pressure independently of each other. This is achieved in a recirculating system in which liquids which are transported through walls and joints are collected by a controlled flow of nitrogen (dry) and adsorbed by activated charcoal.
Standard

Test Procedure to Determine the Hydrocarbon Losses From Fuel Tubes, Hoses, Fittings, and Fuel Line Assemblies By Recirculation

1997-08-01
HISTORICAL
J1737_199708
This SAE Recommended Practice is intended for the determination of the losses of hydrocarbon fluids, by permeation through component walls as well as through 'microleaks' at interfaces of assembled components while controlling temperature and pressure independently of each other. This is achieved in a recirculating system in which liquids which are transported through walls and joints are collected by a controlled flow of nitrogen (dry) and adsorbed by activated charcoal.
Standard

Standardization of Color and Verbiage for Fuel Inlet Closures

2012-05-31
CURRENT
J2785_201205
This SAE Recommended Practice was developed to standardize fuel inlet closure colors and verbiage by fuel type primarily for passenger car and truck applications, but it can be applied to marine, industrial, lawn and garden, and other similar applications. See Section 4, Table 1 for a list of specified colors, and text by fuel type.
Standard

Standard for Protective Covers for Gasoline Fuel Line Tubing

1994-06-01
HISTORICAL
J2027_199406
This SAE Standard covers the performance requirements for protective covers for gasoline fuel tubing. The ultimate performance of the protective cover can be highly dependant on the interaction of the fuel line tubing and protective cover. Therefore, it is recommended that specific tubing and cover combinations be tested as an assembly to qualify to this document. This document is intended to provide guidance to the engineer on the key performance parameters for protective covers for gasoline fuel tubing. This document is designed to allow selection of predetermined performance levels for these key performance parameters. The engineer may select a specification by the use of a line call-out designation, which will denote the pertinent characteristics of the cover material and/or the tube/cover assembly and their corresponding performance criteria. The engineer is not required to select every characteristic, but only those deemed important to the application.
Standard

Standard for Protective Covers for Gasoline Fuel Line Tubing

1998-06-01
HISTORICAL
J2027_199806
This SAE Standard includes performance requirements for protective covers for flexible, non-metallic fuel tubing. Ultimate performance of the protective cover may be dependent on the interaction of the fuel tubing and protective cover. Therefore, it is recommended that tubing and cover combinations be tested as an assembly, where appropriate, to qualify to this document. This document is intended to provide guidance in regard to key performance parameters for protective covers for fuel tubing. This document is designed to allow selection of predetermined performance levels for these parameters. The engineer may select a specification by the use of a line call-out designation, which will denote the pertinent characteristics of the cover material and/or the tube/cover assembly and their corresponding performance criteria. The engineer is not required to select every characteristic, but only those deemed important to the application.
Standard

Requirements for Built-In Service Port for On Board Diagnostics

2008-08-11
CURRENT
J2744_200808
This document presents the requirements for a built-in service port to be used in vehicles intended to comply with Enhanced Evaporative Emissions Requirements. The primary function of the Service Port (Valve Assembly-Evaporative Emission Canister Purge Harness Service) is to provide non-destructive access to the evaporative emissions system to enable testing of the integrity of the system. The Service Port is used to introduce air pressure or fuel vapors into, or evacuates them out of, the system. This access may be used for the following evaluations: • Evaporative System Certifications Canister Loading and Purging • End-of-line Testing System Integrity • Service (e.g. OBD MIL on) Leak Location and Repair Verification • In-Use Compliance Testing Canister Loading and Purging • Inspection/Maintenance Testing System Integrity and Purge Check
Standard

Recommended Methods for Conducting Corrosion Tests in Gasoline/Methanol Fuel Mixtures

1994-12-01
HISTORICAL
J1747_199412
This SAE Information Report is intended to convey the test methods developed for use in testing with methanol and gasoline blends. Corrosion testing of metals has a long and varied history. In spite of the problems inherent in extrapolating results of accelerated tests on standard specimens to actual field durability, engineers have been able, to a large extent, to rely on these results in making materials selection decisions. However, these tests have generally employed aqueous media and are not strictly applicable to the use of organic chemical media. With methanol-gasoline fuel blends and their high electrical conductivity relative to gasoline, the relevance of the historical database is lost. Therefore, to allow rapid build-up of a new database, several corrosion test procedures have been reviewed and amended where appropriate.
Standard

Rated (Advertised) Fuel Capacity - Passenger Car, Multi-Purpose Passenger Vehicles, and Light Duty Trucks

2012-11-01
CURRENT
J398_201211
This recommended practice provides a method for establishing the rated or advertised fuel capacity for a vehicle utilizing liquid fuel at atmospheric pressure. It applies to passenger cars, multi-purpose passenger vehicles and light duty trucks (10 000 lb (4536 kg) maximum GVW), (Ref. SAE J1100). It also includes a standardized procedure for creating a full tank when another test requires that condition as a starting point. It is intended as a guide toward standard practice and is subject to change to keep pace with experience and technical advances.
Standard

Nonmetallic Fuel System Tubing with One or More Layers

2008-04-22
WIP
J2260
This SAE Standard presents the minimum requirements for nonmetallic tubing with one or more layers manufactured for use as liquid-carrying or vapor-carrying component in fuel systems for gasoline, or alcohol blends with gasoline. Requirements in this document also apply to monowall tubing (one layer construction). When the construction has one or more layers of polymer-based compounds in the wall, the multilayer constructions are primarily for the purpose of improvement in permeation resistance to hydrocarbons found in various fuels. The tube construction can have a straight-wall configuration, a wall that is convoluted or corrugated, or a combination of each. It may have an innermost layer with improved electrical conductivity for use where such a characteristic is desired. The improved electrical conductivity can apply to the entire wall construction, if the tubing is a monowall. (For elastomeric based MLT constructions, refer to SAE J30 and SAE J2405).
Standard

Methods for Determining Physical Properties of Polymeric Materials Exposed to Gasoline/Oxygenate Fuel Mixtures

1998-01-01
HISTORICAL
J1748_199801
This SAE Recommended Practice applies to determining worst-case fuel, conditioning test specimens in worst-case fuel(s) prior to testing, individual tests for properties of polymers exposed to methanol-gasoline fuel mixtures. The determination of equilibrium, as well as typical calculations are also covered. Polymers are used in applications which require exposure to a variety of fluid environments. Tests to determine the effects of such exposure on material properties are well established. However, the determination of the effects on polymers exposed to fuels of variable alcohol and ether content poses new problems. This document seeks to address those concerns by detailing changes to standard tests that make them suitable for that purpose.
Standard

Gasoline, Alcohol, and Diesel Fuel Surrogates for Materials Testing

2008-05-07
WIP
J1681
This SAE Recommended Practice presents recommendations for test fluids that can be used to simulate real world fuels. The use of standardized test fluids is required in order to limit the variability found in commercial fuels and fluids. Commercial fuels can vary substantially between manufacturers, batches, seasons, and geographic location. Further, standardized test fluids are universally available and will promote consistent test results for materials testing. Therefore, this document: a. Explains commercial automotive fuel components b. Defines standardized components of materials test fluids c. Defines a nomenclature for test fluids d. Describes preparations for test fluids and e. Recommends fluids for testing fuel system materials The test fluid compositions specified in Section 7 of this document are recommended solely for evaluating materials.
Standard

Gasoline, Alcohol, and Diesel Fuel Surrogates for Materials Testing

2000-01-10
CURRENT
J1681_200001
This SAE Recommended Practice presents recommendations for test fluids that can be used to simulate real world fuels. The use of standardized test fluids is required in order to limit the variability found in commercial fuels and fluids. Commercial fuels can vary substantially between manufacturers, batches, seasons, and geographic location. Further, standardized test fluids are universally available and will promote consistent test results for materials testing. Therefore, this document a Explains commercial automotive fuel components b Defines standardized components of materials test fluids c Defines a nomenclature for test fluids d Describes preparations for test fluids and e Recommends fluids for testing fuel system materials The test fluid compositions specified in Section 7 of this document are recommended solely for evaluating materials.
Standard

Gasoline Dispenser Nozzle Spouts

1999-01-01
HISTORICAL
J285_199901
This SAE Recommended Practice provides standardized dimensions for nozzle spouts and a system for differentiating between 'unleaded gasoline' nozzle spouts and all other fuel nozzle spouts. If emission control equipment requires unleaded gasoline exclusively and others fuels not meeting this specification are available, differention is accomplished by providing differences between the outside diameter of the nozzle spouts used to dispense 'unleaded gasoline' and those used for all other fuels. These differences establish a basis on which fuel filler inlets that will accept only 'unleaded gasoline' can be designed.
Standard

Fuel Tank Filler, Capless Closure

2019-04-24
CURRENT
J3144_201904
This SAE Recommended Practice was developed primarily for passenger car and truck applications, but it may be used in marine, industrial, and similar applications.
Standard

Fuel Tank Filler Cap and Cap Retainer Threaded

2000-06-06
HISTORICAL
J1114_200006
This SAE Recommended Practice was developed primarily for passenger car and truck applications but it may be used in marine, industrial, and similar applications.
Standard

Fuel Tank Filler Cap and Cap Retainer Threaded

2019-04-24
CURRENT
J1114_201904
This SAE Recommended Practice was developed primarily for passenger car and truck applications, but it may be used in marine, industrial, and similar applications.
Standard

Fuel Tank Filler Cap and Cap Retainer

2012-06-29
HISTORICAL
J829_201206
This SAE Standard was developed primarily for passenger car and truck applications for the sizes indicated, but it may be used in marine, industrial, and similar applications.
Standard

Fuel Tank Filler Cap and Cap Retainer

2005-08-04
HISTORICAL
J829_200508
This SAE Standard was developed primarily for passenger car and truck applications for the sizes indicated, but it may be used in marine, industrial, and similar applications.
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