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Technical Paper

Vacuum Cleaning Vehicle Dust Subsidence System Design

2014-04-01
2014-01-0750
Vacuum cleaning vehicle is the necessary equipment for the Municipal Sanitation Department to keep the road surface clean and the dust subsidence system is the heart unit for the proper function of the cleaning vehicle. The reasonable design of this system could increase the load capacity of the vehicle and be convenient for the garbage collecting and dumping. Meanwhile, the engine power could be relatively reduced and the influence on the environment duo to the dusty air in the outlet could be also effectively improved. In the study, the gravity dedusting principle is used firstly for structure design to reduce the flow rate of dust particles inside the lower part of the dust subsidence system. The ruleless collision loss among dust particles is reduced and thereby the fan power is saved. By means of a reasonable separated chamber design and the use of inertia baffle, the sort management for dust particles is developed and the work stress of the export filter is released observably.
Technical Paper

Thermoelectric Module Temperature Stability Control for the Vehicle Engine Exhaust Heat Recovery

2015-04-14
2015-01-0350
The vehicle engine exhaust wastes heat. For the conventional scheme, the hot-end of the thermoelectric module is connected with the exhaust pipe, while the cold-end is cooled through the vehicle engine cooling cycle. The variation of vehicle engine operating conditions brings the instability of the hot-end temperature, which affects the power generation performance of thermoelectric materials and increases the damage risk to the thermoelectric materials caused by the high temperature. This research adopts the heat transfer oil circulation as the intermediate fluid to absorb the dynamic heat flux of the vehicle engine exhaust so as to release the heat steadily to the hot-end of the thermoelectric module. The thermal characteristics of the target diesel vehicle engine exhaust gas are evaluated based on the experimental data firstly.
Technical Paper

Thermal Stability Research of Vehicle Exhaust Waste-Heat Recovery System with Intermediate Medium

2016-04-05
2016-01-0228
Vehicle exhaust waste-heat recovery with thermoelectric power generators can improve energy efficiency, as well as vehicle fuel economy. In the conventional structure, the hot-end of thermoelectric module is directly connected with the outer wall of the exhaust pipe, while the cold-end is connected with the water pipe’s outer wall of the vehicle engine cooling cycle. However, the variety of vehicle engine operating conditions leads to the instability of the hot-end temperature, which will reduce the generating efficiency of the thermoelectric modules and also shorten its service life. This research is on the basis of constructing a heat transfer oil circulation, and to study the action principles and implementation methods of it.
Technical Paper

The TEG Hot-End Heat Capacity’s Effect on the Power Output Stability for Harvesting Automobile Exhaust Energy

2017-03-28
2017-01-0160
While the car ownership increasing all over the world, the unutilized thermal energy in automobile exhaust system is gradually being realized and valued by researchers around the world for better driving energy efficiency. For the unexpected urban traffic, the frequent start and stop processes as well as the acceleration and deceleration lead to the temperature fluctuation of the exhaust gas, which means the unstable hot-end temperature of the thermoelectric module generator (TEG). By arranging the heat conduction oil circulation at the hot end, the hot-end temperature’s fluctuation of the TEG can be effectively reduced, at the expense of larger system size and additional energy supply for the circulation. This research improves the TEG hot-end temperature stability by installing solid heat capacity material(SHCM) to the area between the outer wall of the exhaust pipe and the TEG, which has the merits of simple structure, none energy consumption and light weight.
Technical Paper

The Study on Co-Simulation Based Tracked Vehicle Path Tracking Control

2015-04-14
2015-01-1114
The tracked vehicle with a fully hydraulic driving system, which has a strong traveling performance of passing and mobility ability in the complex terrain, is a typical system of mechanical-electrical-hydraulic integration. At the same time, for the good low-speed stability of the hydraulic system, this vehicle is widely applied in most engineering projects. However, for the complexity and unpredictability of the motion state in the complex environment and the power matching of the driving system, the driving path of the tracked vehicle with hydraulic driving is difficult to control. Moreover, for the complicated interaction between mechanics, the establishment of the mathematical model is much more complex, and the traditional mechanics-control and hydraulic-control co-simulation can not accurately simulate this physical phenomenon. The kinematic and dynamics characteristics of the tracked vehicle are studied firstly, and the dynamics model is built.
Technical Paper

The Research of the Adaptive Front Lighting System Based on GIS and GPS

2017-03-28
2017-01-0041
Automotive Front Lighting System(AFS) can receive the steering signal and the vehicular speed signal to adjust the position of headlamps automatically. AFS will provide drivers more information of front road to protect drivers safe when driving at night. AFS works when there is a steering signal input. However, drivers often need the front road's information before they turn the steering wheel when vehicles are going to go through a sharp corner, AFS will not work in such a situation. This paper studied how to optimize the working time of AFS based on GIS (Geographic Information System) and GPS(Geographic Information System) to solve the problem. This paper analyzed the process of the vehicle is about to go through a corner. Low beams and high beams were discussed respectively.
Technical Paper

The Organic Medium Physical State Analysis for Engine Exhaust Thermal Recovery

2015-04-14
2015-01-1610
The Organic Rankine Cycle System is an effective approach for recovering the engine exhaust thermal energy. The physical characteristic of the Rankine fluid is the key factor for the capacity and the stability of the expander power output. In the research, the influences of the evaporator organic medium state and flow rate on the expander power output are fully analyzed for the sufficient utilization of the waste thermal energy. Firstly, the exhaust characteristics of the diesel engine were processed by the data of the bench test. Then, the integral mathematical model of the Organic Rankine Cycle was built. Based on the comparison for the 2-zone and 3-zone evaporator, the influence for expander output are analyzed especially emphasis on the factors of engine working condition, the flow rate, temperature and state of Rankine fluid.
Technical Paper

The Measures of Improving Power Generation Stability for Harvesting Automobile Exhaust Energy

2018-04-03
2018-01-1367
The automobile exhaust energy can be recovered by the thermoelectric module generator(TEG). Owing to the complex urban traffic, the exhaust gas’s temperature fluctuations are resulted, which means the unstable hot-end temperature of the TEG. By installing solid heat capacity material(SHCM) to the area between the outer wall of the exhaust pipe and the TEG, it is possible to appropriately reduce the temperature fluctuation, but there is still a fluctuation of the TEG’s power output. Then by adding voltage filter circuit (VFC) after the TEG, the power output stability can be improved. This research uses SHCM and VFC to improve the stability of the exhaust gas generation. Firstly, the three-dimensional heat transfer model of the exhaust pipe thermoelectric power generation system is established. The heat capacity materials with low thermal resistance and high heat capacity were selected as the research object based on previous research.
Technical Paper

The Experimental Study and Performance Analysis of Air-Friction Reduction System for Hydraulic Retarder

2015-04-14
2015-01-1127
The hydraulic retarder is an important auxiliary braking device for the heavy vehicle, which has some characteristics, such as the big brake torque and long duration braking, when the vehicle is traveling in braking state. However, the transmission power loss will be produced when the vehicle is traveling in non-braking state. This transmission power loss is called Air-friction. Firstly, the air flow distribution characteristics of retarder cavity are studied by computational fluid mechanics, and the Air-friction characteristic in different conditions is analyzed. Then, according to the Air-friction characteristics for the condition of different filling density, a set of vacuum air loss reduction system is designed. Meanwhile, the test bench for retarder Air-friction is set up, the test data of the revolution speed, pressure in cavity and air loss resistance is obtained according to the test bench for hydraulic retarder.
Technical Paper

The Design and Realization of Steam Turbine Blade CAD/CAM System

2021-04-06
2021-01-0816
The turbine blade is a key component in the operation of the steam turbine hence the design and manufacturing level of the blade will directly affect the performance and efficiency of the turbine. CAD/CAM has been the foundation and important part of advanced manufacturing technology. It is important to study the steam turbine blade integrated CAD/CAM system to improve the design and manufacture of the blade. In this paper, the structure of CAD/CAM system for steam turbine blade is studied and the extensible framework structure including user layer, functional layer and system layer is proposed. Based on the control points of the turbine blade profile design method, and based on the expression between the three-dimensional parametric vector modeling method in UG-based platform, the use of UG/Open development tools and Visual C # developed a turbine blade CAD system.
Technical Paper

The Combined Braking Energy Management Strategy to Maximize Energy Recovery

2016-04-05
2016-01-0453
Eddy current retarder (ECR) shares a large market of auxiliary brakes in China, but shortcomings of the short continuous braking time and the high additional energy consumption are also obvious. The propose of combined braking partakes the braking torque of ECR. However, the existed serial-parallel braking strategy could hardly balance well the relationship between the braking stability and the energy recovery efficiency. This research puts forward an energy management strategy of combined braking system which aims to maximize energy recovery while ensure the brake stability. The motor speed, the braking request and the state of charge (SoC) of the storage module are analyzed synthetically to calculate the reasonable braking torque distribution proportion. And the recovered energy is priority for using in the braking unit to reduce the additional energy consumption in this strategy.
Technical Paper

Temperature Control Characteristics of Automotive Power Battery Based on R-1233zd(E)’s Flowing Phase Change Heat Transfer

2018-04-03
2018-01-1191
Li-ion power battery is the core component of the electric vehicle power system, and the battery temperature will increase because of the electrochemical reaction of the Li-ion battery. The heat accumulates inside of the battery, which can degrade the working performance of the power battery and shorten the battery cycle life. At present, the wind cooling technology is relatively mature. However, it cannot achieve ideal heat dissipation effect under the working conditions of the high-power or high ambient temperature. In this research, the battery thermal management is carried out by the characteristics of the working fluid’s flowing phase change heat transfer. The phase change working fluid is R-1233zd(E) which is a kind of environmentally friendly liquid with nonconductive and nonflammable. It can achieve the purpose of controlling the battery’s temperature using the characteristics of isothermal heat absorption under different gas phase rate of phase change working fluid.
Technical Paper

Sweeping Vehicle Vacuum Dust Control System Research

2015-04-14
2015-01-0503
Plenty of dust particles which are generated when a sweeping vehicle is dumping harm to workers' health. In the study, the designed vacuum dust control system could effectively capture easily raised dust particles in the air in the premise of not impacting the dumping process so as to improve the unloading work environment. Firstly, longitudinal motion trajectory model of dust particles in the dumping process is established. Based on the side collision probability model of dust particles, lateral velocity distribution of dust particles is obtained. What's more, the scope of lateral dust particles is determined. Taking into account coupling of the dust control system and the working state of the vehicle, the suction mouth is arranged at the edge on the outside of hatch cover. Centrifugal horizontal dust removal system designed in the research is fixed in the middle of the filter cover part and discharging hatch cover area.
Technical Paper

Study on Commercial Vehicle ECR Thermal Management System

2016-09-18
2016-01-1935
With the continuous increasing requirements of commercial vehicle weight and speed on highway transportation, conventional friction brake is difficult to meet the braking performance. To ensure the driving safety of the vehicle in the hilly region, the eddy current retarder (ECR) has been widely used due to its fast response, lower prices and convenient installation. ECR brakes the vehicle through the electromagnetic force generated by the current, and converted vehicle mechanical energy into heat through magnetic field. Air cooling structure is often used in the traditional ECR and cooling performance is limited, which causes low braking torque, thermal recession, and low reliability and so on. The water jacket has been equipped outside the eddy current region in this study, and the electric ECR is cooled through the water circulating in the circuit, which prolongs its working time.
Technical Paper

Structural Design and Simulation Analysis of an Intelligent Speed Bump

2021-04-06
2021-01-0324
As a traffic deceleration device, speed bumps are widely used to reduce the speed of vehicles and have a good effect. However, in special occasions such as hospital entrance, the bumps caused by ordinary speed bumps are likely to aggravate the pain of patients. In view of this situation, an intelligent speed bump is designed in this paper, which can adjust the height of the speed bump according to the speed of the passing vehicles. When a low-speed vehicle passes by, the elastic link slider module works, so that the upper surface of the speed bump can be elastically lowered to improve the ride comfort of low-speed vehicles. When a high-speed vehicle passes by, the centrifugal locking module will lock the elastic link slider module, and the upper surface of the speed bump will be locked, which plays a role in speed limit. In this paper, SolidWorks and ADAMS/car are used to analyze the process of vehicle passing through the intelligent speed bump.
Technical Paper

Simulation Research of a Hydraulic Interconnected Suspension Based on a Hydraulic Energy Regenerative Shock Absorber

2018-04-03
2018-01-0582
The current paper proposes a hydraulic interconnected suspension system (HIS) based on a hydraulic energy-regenerative shock absorber (HESA) comparatively with the passive suspensions. The structure and working principles of the HIS system are introduced in order to investigate the damping performance and energy regeneration characteristics of the proposed system. Then, the dynamic characteristics of the HIS-HESA system have been investigated based on a 4-DOF longitudinal half vehicle model. In the simulation, two different road inputs were used in the dynamic characterization of the HIS-HESA; the warp sinusoidal excitation, and the random road signal. In addition, a comparative analysis was provided for the dynamic responses of the half vehicle model for both the HIS-HESA and the conventional suspension. Furthermore, a parametric analysis of the HIS-HESA has been carried out highlining the key parameters that have a remarkable effect on the HIS-HESA performance.
Journal Article

Road Adhesion Coefficient Identification Method Based on Vehicle Dynamics Model and Multi-Algorithm Fusion

2022-03-29
2022-01-0908
As an important input parameter of intelligent vehicle active safety technology, road adhesion coefficient is of great significance in autonomous collision avoidance, emergency braking and collision avoidance, and variable adhesion road motion control. Traditional recognition methods based on vehicle dynamics require large data volume and low solution accuracy. This paper proposes an adhesion coefficient recognition method based on Elman neural network and Kalman filter. By establishing a seven-degree-of-freedom vehicle dynamics model, dynamic parameters such as yaw angular velocity, longitudinal velocity, lateral velocity, and angular velocity of each wheel, which are easy to measure and strongly related to the road adhesion coefficient, are analyzed as the input of the neural network model.
Technical Paper

Research on the Performance of Battery Thermal Management System Based on Optimized Arrangement of Flat Plate Heat Pipes

2020-04-14
2020-01-0162
The thermal management system is essential for the safe and long-term operation of the power battery. The temperature difference between the individual cells exceeds the acceleration of the battery performance, which leads to battery out of use and affects the performance of the vehicle. Compared with the low heat transfer coefficient of the air-cooling system, the complex structure of the liquid-cooling system and the large quality of phase change material system, the heat pipe has high thermal conductivity, strong isothermal performance and light weight, it’s an efficient cooling element that can be used for thermal management. In this study, the flat plate heat pipe(FPHP) is used to manage the temperature of the battery, through experiments, the optimized placement of the flat heat pipe is obtained.
Technical Paper

Research on the Dual-Motor Coupling Power System Strategy of Electric Sweeping Vehicle

2022-03-29
2022-01-0673
The sweeping vehicle has made a great contribution to the cleaning of urban roads. The traditional electric sweeping vehicle uses the main and auxiliary motors to drive the driving system and the operating system respectively. However, because the sweeper is in a low-speed working condition for a long time, and the drive motor must meet the demand for high power, there exist problems of low motor utilization and high cost. Aiming at this phenomenon, a dual-motor power coupling system based on planetary gears is proposed. First, analyze the driving mode of the dual-motor coupling power system according to the actual working scheme of the sweeper, and match the parameters of the motor based on this. Second, on the premise of meeting the power requirements, analyze and divide the working range of each drive mode based on the principle of minimum energy consumption, and then obtain the best drive mode switching control and speed and torque distribution strategy.
Technical Paper

Research on the Best Driving Speed of the Deceleration Bump

2020-04-14
2020-01-1088
The ride performance and stability of the vehicle will decrease while the vehicle passing a deceleration bump with relatively high speed. If the speed is too low, the road efficiency and ride comfort will be affected. It is essential to identify the proper speed taking into account all the factors. In this paper, the dynamic model of the vehicle passing through the deceleration bump is established. Three kinds of indicators vibration weighted acceleration RMS, maximum vertical vibration acceleration and wheel load impact coefficient, are used to comprehensively evaluate the ride comfort and safety. The highway model, vehicle model, and common trapezoidal cross-sections bump models are set up in Carsim. Parameters such as vertical acceleration and tire force at different vehicle speeds are obtained. Then use the spline interpolation method to fit the data, and comprehensively consider the three indicators to get the best speed.
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