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Homogeneous Charge Compression Ignition (HCCI) has emerged as a promising technology for reduction of exhaust emissions and improvement of fuel economy of internal combustion engines. There are generally two proposed methods of realizing the HCCI operation. The first is through the control of gas temperature in the cylinder and the second is through the control of chemical reactivity of the fuel and air mixture. EGR trapping, i.e., recycling a large quantity of hot burned gases by using special valve-train events (e.g. negative valve overlap), seems to be practical for many engine configurations and can be combined with any of the other HCCI enabling technologies. While this method has been widely researched, it is understood that the operating window of the HCCI engine with negative valve overlap is constrained, and the upper and lower load boundaries are greatly affected by the in-cylinder temperature.

Atomization of fuel sprays is a key factor in controlling the combustion quality in the direct-injection engines. In this present work, the effect of saturation ratio (Rs) on the near nozzle spray patterns of ethanol was investigated using an ultra-high speed imaging technique. The Rs range covered both flash-boiling and non-flash boiling regions. Ethanol was injected from a single-hole injector into an optically accessible constant volume chamber at a fixed injection pressure of 40 MPa with different fuel temperatures and back pressures. High-speed imaging was performed using an ultrahigh speed camera (1 million fps) coupled with a long-distance microscope. Under non-flash boiling conditions, the effect of Rs on fuel development was small but observable. Clear fuel collision can be observed at Rs=1.5 and 1.0. Under the flash boiling conditions, near-nozzle spray patterns were significant different from the non-flash boiling ones.

It is well known that direct injection (DI) is a technology enabler for stratified combustion in spark-ignition (SI) engines. At full load or wide-open throttle (WOT), partial charge stratification can suppress knock, enabling greater spark advance and increased torque. Such split-injection or double-pulse injection strategies are employed when using gasoline in DI (GDI). However, as the use of biofuels is set to increase, is this mode still beneficial? In the current study, the authors attempt to answer this question using two gasoline-alternative biofuels: firstly, ethanol; the widely used gasoline-alternative biofuel and secondly, 2,5-dimethylfuran (DMF); the new biofuel candidate. These results have been benchmarked against gasoline in a single-cylinder, spray-guided DISI research engine at WOT (λ = 1 and 1500 rpm). Firstly, single-pulse start of injection (SOI) timing sweeps were conducted with each fuel to find the highest volumetric efficiency and IMEP.

There are considerable diversities in the techniques used for the steady flow testing of engine cylinder heads, and this paper presents and discusses the important issues involved in the flow bench experiment. The work aims to provide information necessary for setting up or upgrading the experimental system of cylinder head testing. The definitions of discharge/flow coefficients and swirl/tumble ratios are compared and examined, followed by the principles of selecting the test conditions such as pressure drop and flow rate. Techniques for measuring the angular flow momentum in cylinders are discussed and the link between the steady flow parameters and the engine combustion performance is highlighted. Some conclusions and recommendations are drawn from the discussion.

The detection of needle displacement within a Common Rail injector is a crucial step to suitably characterize the behaviour of an injector. The needle motion is traditionally measured by means of an eddy current sensor. Apart from its high cost, scientific literature highlights its drawbacks, such as the introduction of mechanical weakness on the control piston as well as the electromagnetic disturbance affecting data acquisition. In order to provide an improved quality of signal, other solutions have been developed, which require a large number of components, leading to increased layout complexity. This layout can create a packing issue while mounting the sensor on the test rig. A novel sensor (UK Patent Application No.1819731.9) using fibre optic cable has been designed and built to overcome the limitations typically associated with needle displacement transducers.

A single zone combustion model based on a chemical kinetic solver has been combined with a one-dimension thermo/gas dynamic engine simulation code to study the operating characteristics of a V6 engine in which Homogeneous Charge Compression Ignition (HCCI) operation (also referred to as ‘Controlled Auto-ignition” CAI) is enabled by a cam profile switching (CPS) system with negative valve overlap. An operational window within which HCCI combustion is possible has been identified and the limit of HCCI operating region for varied valve lift possibilities is explored. The mechanisms and potential fuel economy improvements within the HCCI envelope are studied and modelled results compared against data from similar engines. It is shown that for the best fuel economy the valve timing strategy needs to be selected very carefully, despite the engine's capability to operate at a range of valve timing combinations.

This paper presents a modeling study of a gasoline HCCI engine using a single-zone and a multi-zone engine combustion models coupled with the CHEMKIN chemical kinetics solver for the closed part of the cycle. These combustion models are subsequently combined with a 1-D gas dynamics engine cycle simulation code which calculates the engine gas exchange to supply the boundary conditions for the in-cylinder simulation and also predicts engine performance. The simulated in-cylinder pressure history and charge composition at the time of exhaust valve opening are compared with the data from a parallel engine experimental project. Although the single-zone model is useful for parameter studies by predicting the trend of auto-ignition timing variations as the result of the effect of engine operating conditions, the matching of simulated and test data is good perhaps only if the mixture and temperature distributions in the cylinder are uniform.

Engine transient operation has attracted a lot of attention from researchers due to its high frequency of occurrence during daily vehicle operation. More emissions are expected compared to steady state operating conditions as a result of the turbo-lag problem. Ambient temperature has significant influences on engine transients especially at engine start. The effects of ambient temperature on engine-out emissions under the New European Driving Cycle (NEDC) are investigated in this study. The transient engine scenarios were carried out on a modern 3.0 L, V6 turbocharged common rail diesel engine fuelled with winter diesel in a cold cell within the different ambient temperature ranging between +20 °C and −7 °C. The engine with fuel, coolant, combustion air and lubricating oil were soaked and maintained at the desired test temperatures during the transient scenarios.

Cold start is a critical operating condition for diesel engines because of the pollutant emissions produced by the unstable combustion and non-performance of after-treatment at lower temperatures. In this research investigation, a light-duty turbocharged diesel engine equipped with a common rail injection system was tested on a transient engine testing bed to study the starting process in terms of engine performance and emissions. The engine (including engine coolant, engine oil and fuel) was soaked in a cold cell at −7°C for at least 8 hours before starting the test. The engine operating parameters such as engine speed, air/fuel ratio, and EGR rate were recorded during the tests. Pollutant emissions (Hydrocarbon (HC), NOx, and particles both in mode of nucleation and accumulation) were measured before and after the Diesel Oxidation Catalyst (DOC). The results show that conversion efficiency of NOx was higher during acceleration period at −7°C start than the case of 20°C start.

Transient operation is frequently used by vehicle engines and the exhaust emissions from the engine are mostly higher than those under the steady station. An experimental study has been conducted to investigate the effect of various valve timings and spark timings on combustion characteristics and particle emissions from a modern 3.0-liter Gasoline Direct Injection (GDI) passenger car engine. The transient condition was simulated by load increase from 5% to 15% at a constant engine speed with different settings of valve timings and spark timings. The transient particle emission measurement was carried out by a Cambustion DMS500 particulate analyser. The combustion characteristics of the engine during transient operation including cycle-by-cycle combustion variations were analyzed. The time-resolved particle number, particulate mass and particle size distribution were compared and analyzed between different engine settings.

Diesel engines are the versatile power source and is widely used in passenger car and commercial vehicle applications. Environmental temperature conditions, fuel quality, fuel injection strategies and lubricant have influence on cold start performance of the diesel engines. Strategies to overcome the cold start problem at very low ambient temperature include preheating of intake air, coolant, cylinder block. The present research work investigates the effect of coolant temperatures on passenger car diesel engine’s performance and exhaust emission characteristics during the cold start at cold ambient temperature conditions. The engine is soaked in the -7°C environment for 6 hours. The engine coolant is preheated to the desired coolant temperatures of 10 and 20°C by an external heater and the start ability tests were performed.

Negative valve overlapping is widely used for trapping residual burned gas within the cylinder to enable controlled Homogeneous Charge Compression Ignition (HCCI). HCCI has been shown as a promising combustion technology to improve the fuel economy and NOx emissions of gasoline engines. While the importance of in-cylinder flow in the fuel and air mixing process is recognised, the characteristics of air motion with specially designed valve events having reduced valve lift and durations associated with HCCI engines and their effect on subsequent combustion are not yet fully understood. This paper presents an investigation in an optical engine designed for HCCI combustion using EGR trapping. PIV techniques have been used to measure the in-cylinder flow field under motored conditions and a quantitative analysis has been carried out for the flow characterisation with comparison made against the flow in the same engine with conventional valve strategies for SI combustion.

The bio-fuel, 2,5 - dimethylfuran (DMF) is currently regarded as a potential alternative fuel to gasoline due to the development of new production technology. However, little is known about the flame behavior in an optical engine. In this paper, high speed imaging (with intensifier) was used during the combustion of DMF and its blends with gasoline and ethanol (D50, D85, E50D50 and E85D15) in an SI optical engine. The flame images from the combustion of each fuel were analyzed at two engine loads: 3bar and 4bar IMEP. For DMF, D50 and E50D50, two modes were compared: DI and PFI. The average flame shapes (in 2D) and the average flame speeds were calculated and combined with mass fraction burned (MFB) data. The results show that when using DMF, the rate of flame growth development and flame speed is higher than when using gasoline. The differences in flame speed between DMF and gasoline is about 10% to 14% at low IMEP.

Dieseline combustion as a concept combines the advantages of gasoline and diesel by offline or online blending the two fuels. Dieseline has become an attractive new compression ignition combustion concept in recent years and furthermore an approach to a full-boiling-range fuel. High speed imaging with near-parallel backlit light was used to investigate the spray characteristics of dieseline and pure fuels with a common rail diesel injection system in a constant volume vessel. The results were acquired at different blend ratios, and at different temperatures and back pressures at an injection pressure of 100MPa. The penetrations and the evaporation states were compared with those of gasoline and diesel. The spray profile was analyzed in both area and shape with statistical methods. The effect of gasoline percentage on the evaporation in the fuel spray was evaluated.

Ethanol has long been regarded as the optimal gasoline-alternative biofuel for spark-ignition (SI) engines. It is used widely in Latin and North America and is increasingly accepted as an attractive option across Europe. Nevertheless, its low energy density requires a high rate of manufacture; in areas which are deficient of arable land, such rates might prove problematic. Therefore, fuels with higher calorific values, such as butanol or 2,5-dimethylfuran (DMF) deserve consideration; a similar yield to ethanol, in theory, would require much less land. This report addresses the suitability of DMF, to meet the needs as a biofuel substitute for gasoline in SI engines, using ethanol as the biofuel benchmark. Specific attention is given to the sensitivity of DMF to various engine control parameters: combustion phasing (ignition timing), injection timing, relative air-fuel ratio and valve timing (intake and exhaust).

This paper presents a computational investigation of the in-cylinder charge characteristics within a motored 4-valve direct injection HCCI engine cylinder with applied negative valve overlapping. Non-typical intake valve strategy was investigated; whereby the pair of intake valves was assumed to follow the same low-lift short-duration valve-lift profile but actuated at different timings. The phase of intake-valve-opening relative to that of exhaust-valve-closing was optimized in terms of pumping losses. The flow fields generated with such an intake valve strategy were compared to those produced in the same engine cylinder but with typical early and late intake-valve-timing. The computational results of such an approach showed modifications in the in-cylinder swirl and tumble motions during the intake and compression strokes.

Variations in air-fuel ratio within a 16-valve port-injection spark-ignition engine have been examined as a consequence of rapid transients in load at constant speed with fuel injection controlled by the production engine-management system and by a custom-built controller. The purpose was to minimize excursions from stoichiometry by the use of a controller to impose an injection strategy, guided by results obtained with the production management system. The strategy involves a model that takes account of manifold filling and the delays in transport of fuel from the injectors to the cylinder. The results show that the excursions in air-fuel ratio from stoichiometry were reduced from more than 25% to 6%.

There is a worldwide interest in the research of various alternative fuels for automotive engines for the purpose of reduction of CO2 and toxically harmful exhaust emissions. Coal-bed gas, the main component of which is methane, has been considered an attractive alternative fuel for combustion engines due to its abundant resources, high hydrogen-carbon ratios and very low soot formation tendency. The composition of available coal-bed gas, however, can vary considerably, and this has made its combustion stability difficult to control in conventional spark ignition engines. To overcome the problem, a combustion system with a swirl chamber connected to the main combustion chamber through an orifice has been developed for the use of coal-bed gas in spark ignition engines, and the corresponding combustion process has been studied using a developed combustion model involving flame kernel formation and flame front propagation.

In this paper blends of diesel and gasoline (dieseline) fuelled Partially Premixed Compression Ignition (PPCI) combustion and the comparison to conventional diesel combustion is investigated. The tests are carried out using a light duty four cylinder Euro IV diesel engine. The engine condition is maintained at 1800 rpm, 52 Nm (equivalent IMEP around 4.3 bar). Different injection timings and different amounts of EGR are used to achieve the PPCI combustion. The results show that compared to the conventional diesel combustion, the smoke and NOx emissions can be reduced by more than 95% simultaneously with dieseline fuelled PPCI combustion. The particle number total concentration can be reduced by 90% as well as the mean diameter (from 54 nm for conventional diesel to 16 nm for G50 fuelled PPCI). The penalty is a slightly increased noise level and lower indicated efficiency, which is decreased from 40% to 38.5%.

The first several cycles determine the quality of an engine start. Low temperatures and air/fuel ratio cause incomplete combustion of the fuel. This can lead to dramatic increases in HC and PM emissions. In order to meet Euro V legislation requirements which have stricter cold start emission levels, it is critical to study the characteristics of cold and warm starting of engines in order to develop an optimized operation. The NO and THC emissions were measured by fast CLD and Fast FID gas analyzers respectively and PM in both nucleation and accumulation modes were measured by DMS500. The coolant temperature was controlled in order to guarantee the experiment repeatability. The results show that at cold start using RME60 produced higher NO and lower THC than the other tested fuels while combustion of HVO60 produced a similar level of NO but lower THC compared with mineral diesel. Meanwhile, the nucleation mode of mineral diesel was similar to RME60 but higher than HVO60.