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Computational Fluid Dynamics (CFD) modeling was used to investigate the effects of the direct injection of wet ethanol at various injection timings during the intake stroke in a diesel engine with a shallow bowl piston. Thermally Stratified Compression Ignition (TSCI) has been proposed to expand the operating range of Low Temperature Combustion (LTC) by broadening the temperature distribution in the cylinder prior to ignition. TSCI is accomplished by injecting either water or a water-fuel mixture with a high latent heat of vaporization like wet ethanol. This current study focuses on isolating the effects that injecting such a high heat of vaporization mixture during the intake stroke has on the distribution of temperature and equivalence ratio in the cylinder before the onset of combustion. A CONVERGE 3-D CFD model of a single cylinder diesel research engine using Reynolds Averaged Naiver Stokes (RANS) turbulence modeling was developed and validated against experimental data.

One way to increase the load range in an HCCI engine is to increase boost pressure. In this modeling study, we investigate the effect of increased boost pressure on the fuel chemistry in an HCCI engine. Computed results of HCCI combustion are compared to experimental results in a HCCI engine. We examine the influence of boost pressure using a number of different detailed chemical kinetic models - representing both pure compounds (methylcyclohexane, cyclohexane, iso-octane and n-heptane) and multi-component models (primary reference fuel model and gasoline surrogate fuel model). We examine how the model predictions are altered by increased fueling, as well as reaction rate variation, and the inclusion of residuals in our calculations. In this study, we probe the low temperature chemistry (LTC) region and examine the chemistry responsible for the low-temperature heat release (LTHR) for wide ranges of intake boost pressure.

Homogeneous Charge Compression Ignition (HCCI) is a combustion concept with the potential for future clean and efficient automotive powertrains. In HCCI, the thermal stratification has been proven to play an important role in dictating the combustion process, mainly caused by heat transfer to the wall during compression. In this study, a multi-zone, control-mass model with thermal stratification and chemical kinetics was developed to simulate HCCI combustion. In this kind of model, the initial conditions and the zonal heat transfer fraction distribution are critical for the modeling accuracy and usually require case-by-case tuning. Instead, in this study, the Thermal Stratification Analysis (TSA) methodology is used to generate the zonal heat transfer fraction distribution from experimental HCCI data collected on a fired, metal engine.

EGR can be used beneficially to control combustion phasing in HCCI engines. To better understand the function of EGR, this study experimentally investigates the thermodynamic and chemical effects of real EGR, simulated EGR, dry EGR, and individual EGR constituents (N2, CO2, and H2O) on the autoignition processes. This was done for gasoline and various PRF blends. The data show that addition of real EGR retards the autoignition timing for all fuels. However, the amount of retard is dependent on the specific fuel type. This can be explained by identifying and quantifying the various underlying mechanisms, which are: 1) Thermodynamic cooling effect due to increased specific-heat capacity, 2) [O2] reduction effect, 3) Enhancement of autoignition due to the presence of H2O, 4) Enhancement or suppression of autoignition due to the presence of trace species such as unburned or partially-oxidized hydrocarbons.

In military applications, diesel engines are required to achieve high power outputs and therefore must operate at high loads. This high load operation leads to high piston component temperatures and heat rejection rates limiting the packaged power density of the powertrain. To help predict and understand these constraints, as well as their effects on performance, a thermodynamic engine model coupled to a finite element heat conduction solver is proposed and validated in this work. The finite element solver is used to calculate crank angle resolved, spatially averaged piston temperatures from in-cylinder heat transfer calculations. The calculated piston temperatures refine the heat transfer predictions as well requiring iteration between the thermodynamic model and finite element solver.

In this work, a novel opposed piston architecture is proposed where one crankshaft rotates at twice the speed of the other. This results in one piston creating a 2-stroke profile and another with a 4-stroke profile. In this configuration, the slower piston operates in the 2-stroke CAD domain, while the faster piston completes 2 reciprocating cycles in the same amount of time (4-stroke). The key benefit of this cycle is that the 4-stroke piston increases the rate of compression and expansion (dV/dθ), which lowers the combustion-induced pressure rise rate after top dead center (crank angle location of minimum volume). Additionally, it lowers in-cylinder temperatures and pressures more rapidly, resulting in a lower residence time at high temperatures, which reduces residence time for thermal NOx formation and reduces the temperature differential between the gas and the wall, thereby reducing heat transfer.

Homogeneous Charge Compression Ignition (HCCI) engines can have efficiencies as high as compression-ignition, direct-injection (CIDI) engines (an advanced version of the commonly known diesel engine), while producing ultra-low emissions of oxides of nitrogen (NOx) and particulate matter (PM). HCCI engines can operate on gasoline, diesel fuel, and most alternative fuels. While HCCI has been demonstrated and known for quite some time, only the recent advent of electronic sensors and controls has made HCCI engines a potential practical reality. This paper provides a comprehensive overview of the current state-of-the-art in HCCI technology, estimates the potential benefits HCCI engines could bring to U.S. transportation vehicles, and lists the R&D barriers that need to be overcome before HCCI engines might be considered for commercial application.

The objective of this investigation is to verify and characterize the influence of fuel volatility on maximum liquid-phase fuel penetration for a variety of actual Diesel fuels under realistic Diesel engine operating conditions. To do so, liquid-phase fuel penetration was measured for a total of eight Diesel fuels using laser elastic-scatter imaging. The experiments were carried out in an optically accessible Diesel engine of the “heavy-duty” size class at a representative medium speed (1200 rpm) operating condition. In addition to liquid-phase fuel penetration, ignition delay was assessed for each fuel based on pressure-derived apparent heat release rate and needle lift data. For all fuels examined, it was observed that initially the liquid fuel penetrates almost linearly with increasing crank angle until reaching a maximum characteristic length. Beyond this characteristic length, the fuel is entirely vapor phase and not just smaller fuel droplets.

An experimental study was conducted on a Ricardo Hydra single-cylinder light-duty diesel research engine. Start of Injection (SOI) timing sweeps from -350 deg aTDC to -210 deg aTDC were performed on a total number of five pistons including two baseline metal pistons and three coated pistons to investigate the effects of thick thermal barrier coatings (TBCs) on the efficiency and emissions of low-temperature combustion (LTC). A fuel with a high latent heat of vaporization, wet ethanol, was chosen to eliminate the undesired effects of thick TBCs on volumetric efficiency. Additionally, the higher surface temperatures of the TBCs can be used to help vaporize the high heat of vaporization fuel and avoid excessive wall wetting. A specialized injector with a 60° included angle was used to target the fuel spray at the surface of the coated piston.

An experiment was performed using an optically accessible direct injection (DI) diesel engine to investigate the effects of exhaust gas recirculation (EGR) on diesel combustion. EGR was simulated using nitrogen and carbon dioxide as intake air diluents. Timing was adjusted to maintain constant start of combustion for all cases. Both diluents were found to be effective in reducing emissions of oxides of nitrogen. Soot emission was not changed by the addition of nitrogen; however, carbon dioxide substantially reduced soot emission while simultaneously reducing NOx emissions. NOx is reduced by intake air dilution is a change in flame temperature.

The effects of injection timing and diluent addition on the late-combustion soot burnout in a direct-injection (DI) diesel engine have been investigated using simultaneous planar imaging of the OH-radical and soot distributions. Measurements were made in an optically accessible DI diesel engine of the heavy-duty size class at a 1680 rpm, high-load operating condition. A dual-laser, dual-camera system was used to obtain the simultaneous “single-shot” images using planar laser-induced fluorescence (PLIF) and planar laser-induced incandescence (PLII) for the OH and soot, respectively. The two laser beams were combined into overlapping laser sheets before being directed into the combustion chamber, and the optical signal was separated into the two cameras by means of an edge filter.

A parametric study of the liquid-phase fuel penetration of evaporating Diesel fuel jets has been conducted in a direct-injection Diesel engine using laser elastic-scatter imaging. The experiments were conducted in an optically accessible Diesel engine of the “heavy-duty” size class at a representative medium speed (1200 rpm) operating condition. The density and temperature at TDC were varied systematically by adjusting the intake temperature and pressure. At all operating conditions the measurements show that initially the liquid fuel penetrates almost linearly with increasing crank angle until reaching a maximum length. Then, the liquid-fuel penetration length remains fairly constant although fuel injection continues. At a TDC density of 16.6 kg/m3 and a temperature of about 1000 K the maximum penetration length is approximately 23 mm. However, it varies significantly as TDC conditions are changed, with the liquid-length being less at higher temperatures and at higher densities.

The potential for catalytically enhanced ignition in low-heat rejection Diesel engines has been experimentally studied under engine simulated conditions in a high pressure chemical flow reactor. Results are presented for propane oxidation on platinum at 6 and 10 atmospheres, at temperatures from 800K to 1050K, and at equivalence ratios from 0.5 to 4.0. For turbulent transport rates which are typical of those in an engine, as much as 20% of the fuel was found to react on the catalyst before the onset of the gas-phase ignition reactions. Depending on the adiabaticity of the combustion chamber walls, this could lead to significant thermal enhancement of the gas-phase ignition process. Evidence of chemical enhancement was also observed, at 10 atm under very fuel rich conditions, in terms of a change in the concentration and distribution of the hydrocarbon intermediate species. Possible mechanisms for the observed chemical enhancement due to surface generated species are discussed.

An optically accessible D] Diesel engine has been constructed tostudy combustion, emission, spray, and flow field phenomena. The goal of the present investigation is tostudy the effect that intake charge temperature variation at constant density has on combustion, emissions, and spray vaporization in both quiescent and swirling environments. The results indicate that raising intake temperatures decreased the ignition delay, peak rate of premixed burning, and premixed fraction. Increasing intake temperature increased the peak rate of diffusion burning in the quiescent environment, but mixing effects balanced temperature effects in the swirl environment and peak diffusion burning remained constant. In general, NOx increased with increasing temperature and amount of diffusion burning, but lower temperature data suggests that premixed and diffusion burning are both contributing to NO production.

The performance, combustion, and emissions of three coal-derived, test fuels were compared to a Phillips D-2 control fuel in a single cylinder, direct-injected, Diesel engine. The three synthetic test fuels were formed by varying the degree of hydrotreatment of a coal-liquid produced from the Exxon Donor Solvent (EDS) process; the three fuels have Cetane numbers of 29, 34.2, and 38.2. The objective of this research was to examine the effect of the degree of hydrotreatment on combustion, performance, and emission characteristics. The emissions measurements included both gas-phase emissions (CO, NOx, unburned hydrocarbons, and aldehydes), and particulate emissions. In addition, the Ames test was used to analyze the mutagenic activity of the soluble organic compounds found in the exhaust particulate.

Chemically defined binary fuel mixtures of iso-octane (baseline fuel), toluene, methyl tertiary butyl ether (MTBE), and di-isobutylene (DIB) have been run in a production spark ignition engine at various speed/load conditions, with the engine in a clean (deposit-free) and deposited state. Pre-catalyst exhaust gases were analyzed for NOx, total unburned hydrocarbons (UHC), and speciated unburned hydrocarbon concentrations. As toluene was added to the baseline fuel, NOx concentrations increased but total unburned hydrocarbons remained constant. Total unburned hydrocarbons and NOx were unaffected by MTBE. DIB reduced total unburned hydrocarbon emissions but had little effect on NOx. Pure iso-octane produced seven major unburned hydrocarbon species. All the fuels when added to iso-octane resulted in changes in the existing species as well as the production of new ones.

The effects of the chemical composition of Diesel fuels on emissions is a critical issue for future Diesel fuels and synthetic fuels. In order to understand these effects, a series of fuels prepared from blends of pure hydrocarbons were studied in a single cylinder, DI Diesel engine. The base fuel was a 2:1 mixture by volume of iso-octane and tetradecane with a Cetane number of 40.5. The additive compounds chosen for this study were 1-methylnaphthalene, tetralin, and decalin; each additive was blended into the base fuel at several concentrations so that the effect of the chemical compound on emission trends could be determined. To minimize changes in the combustion process, as fuel composition changed, the injection timing was varied in order to adjust for Cetane number differences between fuels. Comparisons were made on the basis of performance, regulated exhaust emissions, including CO, NOx UHC, and particulates, aldehyde emissions, and soluble organic fraction.

Thermally Stratified Compressions Ignition (TSCI) is a new advanced, low temperature combustion concept that aims to control the thermal stratification in the cylinder in order to control the heat release process in a lean, compression-ignition combustion mode. This work uses “wet ethanol”, a mixture of 80% ethanol and 20% water by mass, to increase thermal stratification beyond what naturally occurs, via evaporative cooling of a split direct injection. TSCI with wet ethanol has previously shown the potential to increase the high-load limit when compared to HCCI. The experiments conducted in this paper aim to fundamentally understand the effect that injection strategy has on the heat release process in TSCI. TSCI employs a split-injection strategy in which an injection during the intake stroke allows the majority of the fuel to premix with the air and an injection during the compression stroke introduces the desired level of thermal stratification to control the heat release rate.

Spark ignition engines have low tailpipe criteria pollutants due to their stoichiometric operation and three-way catalysis and are highly controllable. However, one of their main drawbacks is that the compression ratio is low due to knock, which incurs an efficiency penalty. With a global push towards low-lifecycle-carbon renewable fuels, high-octane alternatives to gasoline such as ethanol are attractive options as fuels for spark ignition engines. Under premixed spark ignition operating conditions, ethanol can enable higher compression ratios than regular-grade gasoline due to its high octane number. The high cooling potential of high-ethanol content gasolines, like E85, or of ethanol-water blends, like hydrous ethanol, can be leveraged to further reduce knock and enable higher compression ratios as well as further downsizing and boosting to reduce frictional and throttling losses.

We have conducted a detailed numerical analysis of HCCI engine operation at low loads to investigate the sources of HC and CO emissions and the associated combustion inefficiencies. Engine performance and emissions are evaluated as fueling is reduced from typical HCCI conditions, with an equivalence ratio ϕ = 0.26 to very low loads (ϕ = 0.04). Calculations are conducted using a segregated multi-zone methodology and a detailed chemical kinetic mechanism for iso-octane with 859 chemical species. The computational results agree very well with recent experimental results. Pressure traces, heat release rates, burn duration, combustion efficiency and emissions of hydrocarbon, oxygenated hydrocarbon, and carbon monoxide are generally well predicted for the whole range of equivalence ratios. The computational model also shows where the pollutants originate within the combustion chamber, thereby explaining the changes in the HC and CO emissions as a function of equivalence ratio.