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The tire mechanics characteristics are essential for analysis, simulation and control of vehicle dynamics. This paper develops the UniTire model for tire forces and moments under combined slip conditions with anisotropic tire slip stiffness. The anisotropy of tire slip stiffness, which means the difference of tire longitudinal slip stiffness and cornering stiffness, will cause that the direction of tire resultant shear stress in adhesion region is different from that in sliding region. Eventually the tire forces and moments under combined slip conditions will be influenced obviously. The author has proposed a “direction factor” before to modify the direction of resultant force in the tire-road contact patch, which can describe tire forces at cornering/braking combination accurately. However, the aligning moments which are very complicated under combined slip conditions are not considered in previous analysis.

The tire mechanics characteristics are essential for analysis and control of vehicle dynamics. Basically, the effects of sideslip, longitudinal slip, camber angle and vertical load are able to be represented accurately by current existing tire models. However, the research of velocity effects for tire forces and moments are still insufficient. Some experiments have demonstrated that the tire properties actually vary with the traveling velocity especially when the force and moment are nearly saturated. This paper develops an enhanced brush tire model and the UniTire semi-physical model for tire forces and moments under different traveling velocities for raising need of advanced tire model. The primary effects of velocity on tire performances are the rubber friction distribution characteristics at the tire-road interface.

To improve the quantitative accuracy of vehicle vibration studies, a roller contact tire model with the geometric filtering concept and a method to determine the effective road input are proposed. Computer simulation with the 13 DOF vehicle model for a light truck, based on two different tire models, and relevant outdoor tests for measuring the vehicle accelerations of both sprung and unsprung masses are presented. Comparisons of test data and simulation results show that the roller contact tire model renders much better simulation accuracy than the single point contact tire model. It is concluded that the roller contact tire model is a powerful concept which acts as a geometric filter, giving a simple method to calculate the enveloping effects of tires and the effective road elevation input.

The properties of contact patch are key factors for tire modeling. Researchers have paid more attention to the contact patch shape and vertical pressure distribution. Some innovative concepts, such as Local Carcass Camber, have been presented to explain special tire modeling phenomena. For a pragmatic tire model, a concise model structure and fewer parameters are considered as the primary tasks for the modeling. Many empirical tire models, such as the well-known Magic Formula model, would become more complex to achieve satisfactory modeling accuracy, due to increasing number of input variables, so the semi-empirical or semi-physical modeling method becomes more attractive. In this paper, the concept of Tire Carcass Camber is introduced first. Different from Local Carcass Camber, Tire Carcass Camber is an imaginary camber angle caused only by lateral force on the unloaded tire.

With the development of computer and vehicle research to high frequency, the driving simulator plays an important role on vehicle research and pre-development. The driving simulator have already been used for research about human factors, advanced active system (ABS, ESP et al), the vehicle dynamics and intelligent transportation systems (ITS) et al. The crucial requirement for a driving simulator is that it should have realistic behavior. The realistic behavior base on high-fidelity dynamics models especially tire model. “Tire/road” model is of special importance model for its influence on vehicle performances. The forces for accelerating, braking and steering are all came from tire road contact. The simulator simulation faces all possible driving scenes as driving in the real word, like parking on the hill, stop and start again, sharp steering and sharp braking et al.

High-quality dynamics model is one of the trends of vehicle dynamics model research and development. The engine generates high frequency excitation during operation, which may cause dynamic response in full vehicle. However, the widely-used internal-combustion engine model in vehicle dynamics simulation is steady-state model, which can't describe the fluctuation of engine drive torque along with the crankshaft angle. Consequently, this article concentrates on the modeling of instantaneous engine drive torque in order to improve the dynamic performance of the vehicle model. The paper has built the quasi-instantaneous engine model based on indicator diagram. To satisfy the requirement of real-time simulation, dynamically equivalent piston-connecting rod model is built and fast interpolation algorithm is researched. The linkage was simplified to spring and damper, and decoupled the piston translation and the crank rotation movements.

Magneto-rheological fluid squeeze mode investigations at CVeSS have shown that MR fluids show large force capabilities in squeeze mode. A novel MR squeeze mount was designed and built at CVeSS, and a dynamic mathematical model was developed, which considered the inertial effect and was validated by the test data. A variant engine mount that will be used for isolating vibration, based on the MR squeeze mode is proposed in the paper. The mathematical governing equations of the mount are derived to account for its operation with MR squeeze mode. The design method of a robust H✓ controller is addressed for the squeeze mount subject to parameter uncertainties in the damping and stiffness. The controller parameter can be derived from the solution of bilinear matrix inequalities (BMIs). The displacement transmissibility is constrained to be no more than 1.05 with this robust H✓ controller. The MR squeeze mount has a very large range of force used to isolate the vibration.

At present, most of the game decision lane-changing models only consider the state data of the vehicle at the current moment. However, the driving style has a significant impact on the vehicle trajectories, which should be taken into account in the lane-changing process. Moreover, most of the game models are static and do not take into account the sequence of the vehicle lane-changing. This paper proposed a Stackelberg-game-based vehicle lane-changing model considering driving style. Firstly, the NGSIM public dataset is selected for this research and the data screen flow is processed. The K-means algorithm is applied to exchange data clustering. Based on the analysis of vehicle lane changing features under different driving style, the characteristics of the corresponding data under different style are extracted. The quantic-polynomial programming algorithm is used to generate a vehicle lane changing trajectory under different driving styles.

Simulations of tire cornering properties with small-amplitude lateral inputs are carried out in non-steady state conditions. The simulation algorithm is derived and the discrete expressions are presented in detail. Based on the simulations, lateral force and aligning moment can be calculated numerically with time-varying yaw angle and lateral displacement as inputs in spatial domain. The flexibility of both tread and carcass along with tire width is taken into account effectively in the simulations, in which the flexibility of carcass includes translating, bending and twisting flexibility. The simulations in non-dimensional form are associated with four tire structure parameters only, which are non-dimensional parameters reflecting the characteristics of tire stiffness, tire width and contact length. Simulation results are validated by test data from step lateral inputs tests. Several typical simulation results are provided.

A closed-loop comprehensive evaluation and a test method for vehicle handling and stability have been studied by using development driving simulator. Simulator test scheme has been designed and carried out with 14 vehicle configurations, and subjective evaluation has been made for easy handling of vehicle by drivers. A closed-loop comprehensive evaluation index has been put forward considering the factors affecting vehicle handling and stability. The reliability of the index has been validated by driver's subjective evaluation. A driver/vehicle/ road closed-loop system model has been established, and the theoretical predictive evaluation has been carried out with 14 vehicle configurations. Simulation showed that similar result for both theoretical predictive evaluation and subjective evaluation.

Energy management is one of the key challenges for the development of Hybrid Electric Vehicle (HEV) due to its complex powertrain structure. Hardware-In-the-Loop (HIL) simulation provides an open software architecture which enables rapid prototyping HEV energy management system. This paper presents the investigation of the energy management system for a single shaft parallel hybrid electric vehicle using dSPACE eDrive HIL system. The parallel hybrid electric vehicle, energy management system, and low-level Electronic Control Unit (ECU) were modeled using dSPACE Automotive Simulation Models and dSPACE blocksets. Vehicle energy management is achieved by a vehicle-level controller called hybrid ECU, which controls vehicle operation mode and torque distribution among Internal Combustion Engine (ICE) and electric motor. The individual powertrain components such as ICE, electric motor, and transmission are controlled by low-level ECUs.

Process integration and optimization is the key enabler of the Integrated Computational Materials Engineering (ICME) of carbon fiber composites. In this work, automated workflows are developed for two types of composites: Sheet Molding Compounds (SMC) short fiber composites, and multi-layer unidirectional (UD) composites. For SMC, the proposed workflow integrates material processing simulation, microstructure representation volume element (RVE) models, material property prediction and structure preformation simulation to enable multiscale, multidisciplinary analysis and design. Processing parameters, microstructure parameters and vehicle subframe geometry parameters are defined as the design variables; the stiffness and weight of the structure are defined as the responses. For multi-layer UD structure, this work focuses on the discussion of different design representation methods and their impacts on the optimization performance.

In this paper, a shock absorber physical model is developed. Firstly, a rebound valve model which is based on its structure parameters is built through using the large deflection theory. The von Karman equations are introduced to discover the physical relationships between the load and the deflection of valve discs. An analytical solution of the von Karman equations is then deducted via perturbation method. Secondly, the flow equations and the pressure equations of the shock absorber operating are investigated. The relationship between fluid flow rate and pressure drop of rebound valve is analyzed based on the analytical solution of valve discs deflection. Thirdly, an inter-iterative process of flow rate and pressure drop is employed in order to adequately consider the influence of fluid flow on damping force. Finally, the physical model is validated by comparing the experimental data with the simulation output.

This paper presents a torque distribution algorithm to improve the energy efficiency of four-wheel-drive (4WD) electric vehicles with PMSM hub motors. In order to optimize the torque distribution method, at first the motor model considering the affect of iron loss and the loss model of multi-motors drive system of 4WD electric vehicle with PMSM hub motors, which operate at straight-line condition, are established. Besides, realize the online identification of motor parameters based on the MARS, which is important for updating the loss model parameters of the motor drive system. By doing this, the ideal torque distribution ratio can be obtained from the loss model in real-time. The simulation result using different distribution algorithms shows that the optimized torque distribution algorithm based on the loss model can be useful for improving the energy efficiency.

Long fiber reinforced plastics (LFRP) have exhibited superior mechanical performance and outstanding design flexibility, bringing them with increasing popularity in the automotive structural design. Due to the injection molding process, the distribution of long fibers varies at different locations throughout the part, resulting in anisotropic and non-uniform mechanical properties of the final LFRP parts. Images from X-ray CT scan of the materials show that local volume fraction of the long fibers tends to be higher at core than at skin layer. Also fibers are bundled and tangled to form clusters. Most of the current micromechanical material models used for LFRP are extended from those for short fibers without adequate validation. The effect of the complexity of long fibers on the material properties is not appropriately considered. Thus, modeling of these materials is lagging behind the material manufacturing and design development, which in turn limits their further development.

Compression molded SMC composed of chopped carbon fiber and resin polymer which balances the mechanical performance and manufacturing cost presents a promising solution for vehicle lightweight strategy. However, the performance of the SMC molded parts highly depends on the compression molding process and local microstructure, which greatly increases the cost for the part level performance testing and elongates the design cycle. ICME (Integrated Computational Material Engineering) approaches are thus necessary tools to reduce the number of experiments required during part design and speed up the deployment of the SMC materials. As the fundamental stage of the ICME workflow, commercial software packages for SMC compression molding exist yet remain not fully validated especially for chopped fiber systems. In the present study, SMC plaques are prepared through compression molding process.

A novel predictable tire model has been proposed for combined braking and cornering forces, which is based on only a few pure baking and pure cornering tests. It avoids elaborate testing of all kinds of combinations of braking and side forces, which are always expensive and time consuming. It is especially important for truck or other large size tires due to the capability constraints of tire testing facilities for combined shear forces tests. In this paper, the predictive model is based on the concept of slip circle and state stiffness method. The slip circle concept has been used in the COMBINATOR model to obtain the magnitude of the resultant force under combined slip conditions; however the direction assumption used in the COMBINATOR is not suitable for anisotropic tire slip stiffness.

Rapid development of Laser Powder Bed Fusion (L-PBF) technology enables almost unconstrained design freedom for metallic parts and components in automotive industry. However, the mechanical properties of L-PBF alloys, AlSi10Mg for example, have shown significant differences when compared with their counterparts via conventional manufacturing process, due to the unique microstructure induced by extremely high heating and cooling rate. Therefore, microstructure informed material modeling approach is critical to fully unveil the process-structure-property correlation for such materials and enable the consideration of the effect of manufacturing during part design. Multi-scale material modeling approach, in which crystal plasticity finite element (CPFE) models were employed at the microscale, has been previously developed for L-PBF AlSi10Mg.

Vehicle model plays an important role during the development process of a new car chassis. There are 2 different ways to set up the vehicle mathematics model, one is set up based on understanding the system mechanism and the other is based on system identification technique. In this paper, the transfer functions of the vehicle at 100 km/h, including yaw rate to the steering angle and lateral acceleration to the steering angle, were identified. And then the transfer functions under other forward speed were derived through studying two degrees of freedom vehicle model equation. At last the identified model at different speed was used to analysis the stability of closed loop system from the classical control theory viewpoint.

In the paper, the Flat Plank Tire Tester of Changchun Automobile Institute is introduced. This paper, according to practical experiences, generalizes some issues in the tire's non-steady state test. In the non-steady state test, it must be assured that the footprint centerline of tire coincides with that of slid platform, which guarantees no sliding motion between tire and slid platform during the movement. Due to tire taper effect and inhomogeneous tire material, when its side slip angle is zero, side force and aligning torque are not zeros, but have initial values. Here two approaches are discussed to eliminate the side force and aligning torque. Besides, other factors in the test are put forward for discussion. Eliminating the interference can obviously improve the test accuracy. This paper also provides test curves of both pure side slip angle input and pure yaw angle input.