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Based on the durability cycle test of fuel cell stack and the characteristics of cyclic working conditions, this paper defines the characteristic current point and studies the attenuation rule of the fuel cell stack voltage over time under the characteristic current point. The results show that the voltage of the fuel cell stack appears to be linear downward under the characteristic current point. and the voltage attenuation rate of the fuel cell stack increases quadratically with the increase of the current density in addition to the open-circuit voltage point. Then the coefficient of variation is introduced in statistics as the index to characterize the voltage consistency attenuation of the fuel cell stack, and its variation rule is explored. The results show that the voltage consistency of vehicle fuel cell stack decreases seriously with the increase of running time under the condition of durable cycling.

The tire mechanics characteristics are essential for analysis, simulation and control of vehicle dynamics. This paper develops the UniTire model for tire forces and moments under combined slip conditions with anisotropic tire slip stiffness. The anisotropy of tire slip stiffness, which means the difference of tire longitudinal slip stiffness and cornering stiffness, will cause that the direction of tire resultant shear stress in adhesion region is different from that in sliding region. Eventually the tire forces and moments under combined slip conditions will be influenced obviously. The author has proposed a “direction factor” before to modify the direction of resultant force in the tire-road contact patch, which can describe tire forces at cornering/braking combination accurately. However, the aligning moments which are very complicated under combined slip conditions are not considered in previous analysis.

The tire mechanics characteristics are essential for analysis and control of vehicle dynamics. Basically, the effects of sideslip, longitudinal slip, camber angle and vertical load are able to be represented accurately by current existing tire models. However, the research of velocity effects for tire forces and moments are still insufficient. Some experiments have demonstrated that the tire properties actually vary with the traveling velocity especially when the force and moment are nearly saturated. This paper develops an enhanced brush tire model and the UniTire semi-physical model for tire forces and moments under different traveling velocities for raising need of advanced tire model. The primary effects of velocity on tire performances are the rubber friction distribution characteristics at the tire-road interface.

To improve the quantitative accuracy of vehicle vibration studies, a roller contact tire model with the geometric filtering concept and a method to determine the effective road input are proposed. Computer simulation with the 13 DOF vehicle model for a light truck, based on two different tire models, and relevant outdoor tests for measuring the vehicle accelerations of both sprung and unsprung masses are presented. Comparisons of test data and simulation results show that the roller contact tire model renders much better simulation accuracy than the single point contact tire model. It is concluded that the roller contact tire model is a powerful concept which acts as a geometric filter, giving a simple method to calculate the enveloping effects of tires and the effective road elevation input.

The properties of contact patch are key factors for tire modeling. Researchers have paid more attention to the contact patch shape and vertical pressure distribution. Some innovative concepts, such as Local Carcass Camber, have been presented to explain special tire modeling phenomena. For a pragmatic tire model, a concise model structure and fewer parameters are considered as the primary tasks for the modeling. Many empirical tire models, such as the well-known Magic Formula model, would become more complex to achieve satisfactory modeling accuracy, due to increasing number of input variables, so the semi-empirical or semi-physical modeling method becomes more attractive. In this paper, the concept of Tire Carcass Camber is introduced first. Different from Local Carcass Camber, Tire Carcass Camber is an imaginary camber angle caused only by lateral force on the unloaded tire.

With the development of computer and vehicle research to high frequency, the driving simulator plays an important role on vehicle research and pre-development. The driving simulator have already been used for research about human factors, advanced active system (ABS, ESP et al), the vehicle dynamics and intelligent transportation systems (ITS) et al. The crucial requirement for a driving simulator is that it should have realistic behavior. The realistic behavior base on high-fidelity dynamics models especially tire model. “Tire/road” model is of special importance model for its influence on vehicle performances. The forces for accelerating, braking and steering are all came from tire road contact. The simulator simulation faces all possible driving scenes as driving in the real word, like parking on the hill, stop and start again, sharp steering and sharp braking et al.

High-quality dynamics model is one of the trends of vehicle dynamics model research and development. The engine generates high frequency excitation during operation, which may cause dynamic response in full vehicle. However, the widely-used internal-combustion engine model in vehicle dynamics simulation is steady-state model, which can't describe the fluctuation of engine drive torque along with the crankshaft angle. Consequently, this article concentrates on the modeling of instantaneous engine drive torque in order to improve the dynamic performance of the vehicle model. The paper has built the quasi-instantaneous engine model based on indicator diagram. To satisfy the requirement of real-time simulation, dynamically equivalent piston-connecting rod model is built and fast interpolation algorithm is researched. The linkage was simplified to spring and damper, and decoupled the piston translation and the crank rotation movements.

In this paper, a parasite system power empirical model of a PEM fuel cell engine suitable for the study of fuel cell vehicle simulation is developed by fitting the experimental data with quadratic polynomial. The assumption of the model is that the fuel cell stack is in steady-state condition. The properties of the parasite system power are analyzed. Based on the analysis of the properties of the parasite power, two parameters--- stack power factor RAS and FCE power factor RAF are introduced to evaluate the quality of the stack and the fuel cell engine. Moreover, the parasite system power model is verified by test data. The result indicates that the model is accurate to reflect the static performance of the parasite system. The advantage of the model is that its structure is simple, and its parameters are easy to be obtained. It is easy to apply to the study of fuel cell vehicle simulation.

Simulations of tire cornering properties with small-amplitude lateral inputs are carried out in non-steady state conditions. The simulation algorithm is derived and the discrete expressions are presented in detail. Based on the simulations, lateral force and aligning moment can be calculated numerically with time-varying yaw angle and lateral displacement as inputs in spatial domain. The flexibility of both tread and carcass along with tire width is taken into account effectively in the simulations, in which the flexibility of carcass includes translating, bending and twisting flexibility. The simulations in non-dimensional form are associated with four tire structure parameters only, which are non-dimensional parameters reflecting the characteristics of tire stiffness, tire width and contact length. Simulation results are validated by test data from step lateral inputs tests. Several typical simulation results are provided.

A closed-loop comprehensive evaluation and a test method for vehicle handling and stability have been studied by using development driving simulator. Simulator test scheme has been designed and carried out with 14 vehicle configurations, and subjective evaluation has been made for easy handling of vehicle by drivers. A closed-loop comprehensive evaluation index has been put forward considering the factors affecting vehicle handling and stability. The reliability of the index has been validated by driver's subjective evaluation. A driver/vehicle/ road closed-loop system model has been established, and the theoretical predictive evaluation has been carried out with 14 vehicle configurations. Simulation showed that similar result for both theoretical predictive evaluation and subjective evaluation.

Fuel cell vehicles have always garnered a lot of attention in terms of energy utilization and environmental protection. In the analysis of fuel cell performance, there are usually some outliers present in the raw experimental data that can significantly affect the data analysis results. Therefore, data cleaning work is necessary to remove these outliers. The polarization curve is a crucial tool for describing the basic characteristics of fuel cells, typically described by semi-empirical formulas. The parameters in these semi-empirical formulas are fitted using the raw experimental data, so how to quickly and effectively automatically identify and remove data outliers is a crucial step in the process of fitting polarization curve parameters. This article explores data-cleaning methods based on the Local Outlier Factor (LOF) algorithm and the Isolation Forest algorithm to remove data outliers.

In this paper, a hydrogen consumption rate model of a PEM fuel cell engine is developed based on experimental data. The assumption of the model is that fuel cell stack works in steady-state condition. The relationships between the hydrogen consumption rate and stack current, stack power and Fuel Cell Engine (FCE) power are analyzed. Based on the hydrogen consumption rate model, a hydrogen specific consumption model is developed. Moreover, the models presented in this paper are verified by test data. The results indicate that these models are accurate to reflect the static performance of fuel cell stack and fuel cell engine. The advantages of these models are that theirs structures are very simple, and theirs parameters are easy to be obtained. They are easy to be applied to the study of fuel cell vehicle simulation.

In recent years, fuel cell vehicles have attracted more attention since the advantages of no environmental pollution and high energy density, however, the cost and durability of fuel cells have been important factors limiting the rapid development of fuel cell vehicles. How to quickly predict the life of fuel cells has always been the emphasis and focus of the industry. Therefore, this paper mainly focuses on two sets of proton exchange membrane hydrogen fuel cell durability test data. In this paper, we establish a fuel cell life prediction model to carry out product prediction research, using Gated Recurrent Unit Neural Network (GRU-NN)—a variant of “Recurrent Neural Networks” (RNN). This article first divides the two sets of fuel cell durability test data into a training group and a verification group and trains the established neural network model with the test data of the training group.

Fuel cell vehicle commercialization and mass production are challenged by the durability of fuel cells. In order to research the durability of fuel cell stack, it is necessary to carry out the related durability test. The performance prediction of fuel cell stack can be based on a short time durability test result to accurately predict the performance of the fuel cell stack, so it can ensure the timeliness of the test results and reduce the cost of test. In this paper, genetic algorithm-BP neural network (GA-BPNN) is proposed to modeling automotive fuel cell stack to predict the performance of it. Based on the strong global searching ability of genetic algorithm, the initial weights and threshold selection of neural networks are optimized to solve the shortcoming that the random selection of the initial weights and thresholds of BP neural network which can easily lead to the local optimal value.

This paper presents a torque distribution algorithm to improve the energy efficiency of four-wheel-drive (4WD) electric vehicles with PMSM hub motors. In order to optimize the torque distribution method, at first the motor model considering the affect of iron loss and the loss model of multi-motors drive system of 4WD electric vehicle with PMSM hub motors, which operate at straight-line condition, are established. Besides, realize the online identification of motor parameters based on the MARS, which is important for updating the loss model parameters of the motor drive system. By doing this, the ideal torque distribution ratio can be obtained from the loss model in real-time. The simulation result using different distribution algorithms shows that the optimized torque distribution algorithm based on the loss model can be useful for improving the energy efficiency.

A novel predictable tire model has been proposed for combined braking and cornering forces, which is based on only a few pure baking and pure cornering tests. It avoids elaborate testing of all kinds of combinations of braking and side forces, which are always expensive and time consuming. It is especially important for truck or other large size tires due to the capability constraints of tire testing facilities for combined shear forces tests. In this paper, the predictive model is based on the concept of slip circle and state stiffness method. The slip circle concept has been used in the COMBINATOR model to obtain the magnitude of the resultant force under combined slip conditions; however the direction assumption used in the COMBINATOR is not suitable for anisotropic tire slip stiffness.

In the paper, the Flat Plank Tire Tester of Changchun Automobile Institute is introduced. This paper, according to practical experiences, generalizes some issues in the tire's non-steady state test. In the non-steady state test, it must be assured that the footprint centerline of tire coincides with that of slid platform, which guarantees no sliding motion between tire and slid platform during the movement. Due to tire taper effect and inhomogeneous tire material, when its side slip angle is zero, side force and aligning torque are not zeros, but have initial values. Here two approaches are discussed to eliminate the side force and aligning torque. Besides, other factors in the test are put forward for discussion. Eliminating the interference can obviously improve the test accuracy. This paper also provides test curves of both pure side slip angle input and pure yaw angle input.

The vehicular fuel cell stack is unavoidably impacted by the vibration in the real-world usage due to the road unevenness. However, effects of vibration on stacks have yet to be completely understood. In this work, the mechanical integrity and gas-tightness of the stack were investigated through a strengthen road vibration test with a duration of 200 h. The excitation signals applied in the vibration test were simulated by the acceleration of the stack, which were previously measured in a vehicle vibration test. The load signals of the vehicle vibration test were iterated through a road simulator from vehicle acceleration signals which were originally sampled in the proving ground. Frequency sweep test was conducted before and after the vibration test. During the vibration test, mechanical structure inspection and pressure maintaining test of the stack were conducted at regular intervals.

In the assembling process of proton exchange membrane fuel cell (PEMFC) stack, the clamping load is known to have direct effect on the contact pressure of interfaces. Compression on the membrane electrode assembly (MEA) results in change in gas diffusion layer (GDL), porosity and electrical resistance, thus affecting the performance, durability and reliability of the PEMFC stack. In this paper, the relation between clamping load and performance of PEMFC stack was obtained by experimental study, and the influence of clamping load on the contact pressure of MEAs was analyzed by finite element analysis. The performance test rig was established and the approach of polarization curve testing was introduced. Both the effect of magnitude and distribution of the bolt torques on the performance were taken into account. The finite element model was adopted to figure out the magnitude and uniformity of contact pressure of MEAs, which provides a new angle to understand the experimental results.

Durability performance prediction is a critical issue in fuel cell research. During the demonstration operation of fuel cell commercial vehicles in China, this issue has attracted more attention. In this article, the long short-term memory neural network (LSTMNN), which is an improved recurrent neural network (RNN), and the demonstration operation data are used to establish the prediction model to predict the durability performance of the fuel cell stack. Then, a model based on a back-propagation neural network (BPNN) is established to be a control group. The demonstration operation data is divided into training group and validation group. The former is used to train the prediction model, and the latter is used to verify the validity and accuracy of the prediction model. The outputs of the prediction model, as the durability performance evaluation indexes of the fuel cell, are the polarization curve (current-voltage curve) and the voltage decay curve (time-voltage curve).