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Visualization of in-cylinder reaction processes and performance analysis of a direct-injection Diesel engine equipped with a high injection pressure (HIP) unit were conducted. The study was directed towards evaluation of high-power-density (HPD) engine design strategies, which utilize more intake air operating at rich overall fuel-air ratios. Two separate engine apparatus were used in this study: a Cummins 903 engine and a single-cylinder optical engine equipped with the same family engine components including the cylinder head. The engines were mated with an intensifier-type HIP fuel system fabricated at Rutgers which can deliver fuel injection pressure of over 200 MPa (30,000psi). The one-of-a-kind high-speed four-band infrared (IR) imaging system was used to obtain over fifteen hundred sets of spectral digital movies under varied engine design and operating conditions for the present analysis.

Instantaneous successive spectral infrared (IR) images were obtained from a spray plume in a direct injection (DI) type compression-ignition (CI) engine during the compression and combustion periods. The engine equipped with a high pressure electronic-controlled fuel injector system was operated by using D-2 Diesel fuel. In the new imaging system used for the present study, four high-speed IR cameras (with respective band filters in front) were lined up to a single optical arrangement containing three spectral beam splitters to obtain four spectral images at once. Two band filters were used for imaging the water vapor distribution and another two band filters were placed for capturing images of combustion chamber wall or soot formation. The simultaneous imaging was successively triggered by signals from an encoder connected to the engine. The fuel injection parameters were precisely controlled and the pressure-time (p-t) history was obtained for individual sets of images.

With the objective of achieving better investigation of engines-fuels by obtaining instantaneous quantitative imaging of in-cylinder processes, several steps have been taken for some years at Rutgers University. They are: (1) Construction of a new multispectral high-speed infrared (IR) digital imaging system; (2) Development of spectrometric analysis methods; (3) Application of the above to real-world in-cylinder engine environments and simple flames. This paper reports some of results from these studies. The one-of-a-kind Rutgers IR imaging system was developed in order to simultaneously capture four geometrically (pixel-to-pixel) identical images in respective spectral bands of IR radiation issued from a combustion chamber at successive instants of time and high frame rates.

Effects of the intake air oxygen enrichment (IOE) on the combustion processes and performance of a spark ignition (SI) engine were investigated when the engine was operated under part load conditions both after and during the warm-up period. The study was performed by comparing the direct measurements of engine performance and emission characteristics with instantaneous digital imaging of in-cylinder reaction processes obtained using our high-speed dual-spectra infrared imaging system developed at Rutgers. The IOE under the partial load operations of an SI engine produced some comparable improvements in the thermal efficiency and mean effective pressure to those from the full load operations. Although no dramatic reduction of unburned hydrocarbon emissions with the IOE was realized in the present measurement, the insignificant increase of Nox under the same condition is noteworthy.

Reduced emissions from the spark-ignition engine, when fueled by gasoline containing small amounts of MTBE, have led us to explore similar positive results in compression-ignition (CI) engine combustion by adding this oxygenate compound to Diesel fuel. This study was performed in two separate laboratories by employing the respective experimental apparatus. When a pre-chamber type CI engine was operated by using Diesel fuel mixed with several volume portions of MTBE, including 5, 10 and 15%, several positive results were obtained, as compared with those from the baseline neat Diesel-fueled operations: (1) The engine delivers overall comparable or better performance characteristics; (2) The brake thermal efficiency is higher at the advanced and late injection times; (3) Some considerable reduction of both soot and NOx emissions is found; (4) The ignition delay increases but the combustion duration decreases.

In-cylinder process of a direct injection (DI) compression ignition (CI) engine was studied by using the Rutgers high-speed spectral infrared (M) imaging system and the KIVA-II computer code. Comparison of the engine measurements with the computational prediction was attempted. In order to perform the instantaneous IR imaging, a Cummins 903 engine cylinder head was modified by installing an optical access in place of one of the intake valves, which required designing a new rocker-arm mechanism. The measurements obtained using the highspeed dual spectra IR imaging system were processed by the conventional two-color method which employed soot as the radiating target. The KIVA-II program was coded in order to match engine and operation conditions to those employed in the present measurements for achieving mutual consistency of the analysis.

In-cylinder reaction processes in a production port-fuel-injection (PFI) spark-ignition engine having optical access were visualized using a high speed four-spectra IR Imaging system. Over one thousand sets of digital movies were accumulated for this study. To conduct a close analysis of this vast amount of results, a new data analysis and presentation method was developed, which permits the simultaneous display of as many as twenty-eight (28) digital movies over a single PC screen in a controlled manner, which is called the Rutgers Animation Program (RAP for short). The results of this parametric study of the in-cylinder processes (including the period before and after the presence of luminous flame fronts) suggest that, even after the engine was well warmed, liquid fuel layers (LFL) are formed over and in the vicinity of the intake valve to which the PFI was mated.

The flame propagations in the very first firing and subsequent cycles in an SI engine during cold start were studied to gain a better understanding of reaction fronts associated with liquid fuel (regular unleaded) in the cylinder. This work was performed using the Rutgers high-speed spectral infrared digital imaging system on a single-cylinder engine with optical access. The engine was mounted with a production engine cylinder-head mated with a conventional port fuel injection (PFI) system. In the study, four images in respective spectral bands were simultaneously obtained at successive instants of time during the combustion period, which was done for eight sequential cycles. This multiple-band successive-imaging was repeated in intervals of about two minutes over a period of more than twenty-five minutes after the engine start. During this experiment, the temperature changes at the intake port, the water jacket and the exhaust gas were monitored.