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Injury to the thorax is the predominant cause of fatalities in crash-involved automobile occupants over the age of 65, and many elderly-occupant automobile fatalities occur in crashes below compliance or consumer information test speeds. As the average age of the automotive population increases, thoracic injury prevention in lower severity crashes will play an increasingly important role in automobile safety. This study presents the results of a series of sled tests to investigate the thoracic deformation, kinematic, and injury responses of belted post-mortem human surrogates (PMHS, average age 44 years) and frontal anthropomorphic test devices (ATDs) in low-speed frontal crashes. Nine 29 km/h (three PMHS, three Hybrid III 50th% male ATD, three THOR-NT ATD) and three 38 km/h (one PMHS, two Hybrid III) frontal sled tests were performed to simulate an occupant seated in the right front passenger seat of a mid-sized sedan restrained with a standard (not force-limited) 3-point seatbelt.

This report describes a series of experiments using Hexcel(TM) to limit the impact force in lateral abdominal impacts. Two hundred fourteen (214) anesthetized New Zealand White rabbits were impacted at 5 to 15 m/s using a pneumatic impactor. Injury responses from tests with a force-limiting impact interface (94 tests) were compared with the responses from tests with a rigid impact interface (120 tests) having the same level of lateral abdominal compression. The Hexcel had a length of 3 inches, the same diameter as the rigid impactor, and crushed at a constant force (pressure level of 232 kPa (33 psi)) once deformation was initiated. The results of these tests showed that the probability of serious abdominal injury did not change significantly with the Hexcel, even though peak pressures were reduced to as little as one third of their previous values.

Seventeen left lateral impact experiments were performed using anesthetized swine to determine the biomechanics of injury production in this impact mode. Two series of eight animals were used and one animal served as a control. In the first series of experiments, rigid thoracic and pelvic loading surfaces were separated by an “interplate gap” of 20.3 cm (8”). In the second series of experiments, the interplate gap was filled by a rigid plate mounted flush with the thoracic and pelvic loading surfaces. Impact velocities ranged from 7.2 to 15.0 m/s (about 15 to 30 mph). Injury patterns for the liver, spleen, and rib cage were significantly different in the two series of experiments (level of significance > 90%). The causative factor responsible for the different injury outcomes was the interplate gap. The conclusion of this report is that loading-surface discontinuities can cause significant injury.

The purpose of this paper is to compare the biofidelity rating schemes of ISO/TR9790 and the NHTSA Bio Rank System. This paper describes the development of new impact response corridors being proposed for ISO/TR9790 from the results of a recent series of side-impact sled tests. The response data were analyzed by methods consistent with ISO/TR9790, including normalization by impulse-momentum analysis and the elimination of subjects that sustained six or more rib fractures. Unlike ISO/TR9790, this paper proposes the elimination of the data from tests in which the timing and the sequence of loading of the individual impact plates were inconsistent compared to other tests conducted with the same impact wall configuration.

Analysis and validation of current scaling relationships and existing response corridors using animal surrogate test data is valuable, and may lead to the development of new or improved scaling relationships. For this reason, lateral pendulum impact testing of appropriate size cadaveric porcine surrogates of human 3-year-old, 6-year-old, 10-year-old, and 50th percentile male age equivalence, were performed at the thorax and abdomen body regions to compare swine test data to already established human lateral impact response corridors scaled from the 50th percentile human adult male to the pediatric level to establish viability of current scaling laws. Appropriate Porcine Surrogate Equivalents PSE for the human 3-year-old, 6-year-old, 10-year-old, and 50th percentile male, based on whole body mass, were established. A series of lateral impact thorax and abdomen pendulum testing was performed based on previously established scaled lateral impact assessment test protocols.

To date, several lateral impact studies (Bolte et al., 2000, 2003, Marth, 2002 and Compigne et al., 2004) have been performed on the shoulder to determine the response characteristics and injury threshold of the shoulder complex. Our understanding of the biomechanical response and injury tolerance of the shoulder would be improved if the results of these tests were combined. From a larger data base shoulder injury tolerance criteria can be developed as well as corridors for side impact dummies. Data from the study by Marth (2002, 12 tests) was combined with data from the previous studies. Twenty-two low speed tests (4.5 ± 0.7 m/s) and 9 high speed tests (6.7 ± 0.7 m/s) were selected from the combined data for developing corridors. Shoulder force, deflection and T1y acceleration corridors were developed using a minimization of cumulative variance technique.

This paper presents the results of biomechanical testing of the SID-IIs beta+-prototype dummy by the Occupant Safety Research Partnership. The purpose of this testing was to evaluate the dummy against its previously established biomechanical response corridors for its critical body regions. The response corridors were scaled from the 50th percentile adult male corridors defined in International Standards Organization Technical Report 9790 to corridors for a 5th percentile adult female, using established International Standards Organization procedures. Tests were performed for the head, neck, shoulder, thorax, abdomen and pelvis regions of the dummy. Testing included drop tests, pendulum impacts and sled tests. The biofidelity of the SID-IIs beta+-prototype was calculated using a weighted biomechanical test response procedure developed by the International Standards Organization.

There has been recent progress over the past 10 years in research comparing 6-year-old thoracic and abdominal response of pediatric volunteers, pediatric post mortem human subjects (PMHS), animal surrogates, and 6-year-old ATDs. Although progress has been made to guide scaling laws of adult to pediatric thorax and abdomen data for use in ATD design and development of finite element models, further effort is needed, particularly with respect to lateral impacts. The objective of the current study was to use the impact response data of age equivalent swine from Yaek et al. (2018) to assess the validity of scaling laws used to develop lateral impact response corridors from adult porcine surrogate equivalents (PSE) to the 3-year-old, 6-year-old, and 10-year-old for the thorax and abdominal body regions.

This study continued the biomechanical investigations of forearm fractures caused by direct loading of steering-wheel airbags during the early stages of deployment. Twenty-four static deployments of driver airbags were conducted into the forearms of unembalmed whole cadavers using a range of airbags, including airbags that are depowered as allowed by the new federal requirements for frontal impact testing. In general, the depowered airbags showed a reduction in incidence and severity of forearm fractures compared to the pre-depowered airbags tested. Data from these twenty-four tests were combined with results from previous studies to develop a refined empirical model for fracture occurrence based on Average Distal Forearm Speed (ADFS), and a revised value for fifty-percent probability of forearm-bone fracture of 10.5 m/s. Bone mineral content, which is directly related to forearm tolerance, was found to be linearly related to arm mass.

Data from the National Crash Severity Study (NCSS) has been analyzed with respect to lateral impacts. Accident variables, vehicle variables, and occupant variables, and their interactions have been considered. Emphasis has been placed on occupant variables, especially occupant injury patterns. This report is mainly a compendium of the data, including a comparison of the NCSS statistics with those from France, Germany, and Great Britain. Overall, these lateral impact statistics are quite similar to results of other field accident studies, which is an interesting observation given the diverse vehicle and driver populations and the differing traffic situations experienced by those populations. Conclusions have been drawn regarding typical lateral impact situations and the effectiveness of seatbelts in lateral impacts.

In 1998, Rouhana et al. described development of a new device, called the IR-TRACC (InfraRed - Telescoping Rod for Assessment of Chest Compression). In its original concept, the IR-TRACC uses two infrared LEDs inside of a telescoping rod to measure deflection. One LED serves as a light transmitter and the other as a light receiver. The output from the receiver LED is converted to a linear function of chest compression using an analog circuit. Tests have been performed with IR-TRACC units at various labs around the world since 1998. A first-generation IR-TRACC system was retrofit into a Q3 dummy by TNO. Similarly, a mid sized male Hybrid III dummy thorax and a small female Hybrid III dummy thorax have been designed by First Technology Safety Systems (FTSS) such that each contains 4 second-generation IR-TRACC units. The second-generation IR-TRACC is the result of continued development by FTSS, especially in the areas of the analysis circuit, manufacturing and calibration methods.

Airbag deployments are associated with loud noise of short duration, called impulse noise. Research performed in the late 1960's and early 1970's established several criteria for assessment of the risk of impulse noise-induced hearing loss for military weapons and general exposures. These criteria were modified for airbag noise in the early 1970's, but field accident statistics and experimental results with human volunteers exposed to airbags do not seem to agree with the criteria. More recent research on impulse noise from weapons firing, in particular that of Price & Kalb of the US Army Research Laboratory, has led to development of a mathematical model of the ear. This model incorporates transfer functions which alter the incident sound pressure through various parts of the ear. It also calculates a function, called the “hazard”, that is a measure of mechanical fatigue of the hair cells in the inner ear.

High-amplitude, short-duration noise is called impulse noise. A large body of literature on impulse noise has been developed primarily by military researchers for multiple exposures such as those caused by weapons firing. Some research into the impulse noise associated with air bag deployments was performed in the late 1960's and early 1970's to ascertain the risk of hearing loss. Several criteria for risk of noise-induced hearing loss were proposed and much was learned about the sources of the noise. Unfortunately, the instrumentation used to measure the noise in many of those studies lacked adequate low frequency response characteristics. Perhaps more importantly, results from experiments with human volunteers do not seem to agree with the proposed criteria. For this study, a new system consisting of commercially available pressure transducers and microphones was assembled and a new software package was developed.

Changes in vehicle safety design technology and the increasing use of seat-belts and airbag restraint systems have gradually changed the relative proportion of lower extremity injuries. These changes in real world injuries have renewed interest and the need of further investigation into occupant injury mechanisms and biomechanical impact responses of the knee-thigh-hip complex during frontal impacts. This study uses a detailed finite element model of the human body to simulate occupant knee impacts experienced in frontal crashes. The human body model includes detailed anatomical features of the head, neck, shoulder, chest, thoracic and lumbar spine, abdomen, pelvis, and lower and upper extremities. The material properties used in the model for each anatomic part of the human body were obtained from test data reported in the literature. The human body model used in the current study has been previously validated in frontal and side impacts.

Two-dimensional film analysis was conducted to study the kinematics of the head and neck of 17 restrained human volunteers in 24 frontal impacts for acceleration levels from 6g to 15g. The trajectory of the head center of gravity relative to upper torso reference points and the rotation of head and neck relative to the lower torso during the forward motion phase were of particular interest. The purpose of the study was to analyze the head-neck kinematics in the mid-sagittal plane for a variety of human volunteer frontal sled tests from different laboratories using a common analysis method for all tests, and to define a common response corridor for the trajectory of the head center-of-gravity from those tests.

Transfer or response equations are important as they provide relationships between the responses of different surrogates under matched, or nearly identical loading conditions. In the present study, transfer equations for different body regions were developed via mathematical modeling. Specifically, validated finite element models of the age-dependent Ford human body models (FHBM) and the mid-sized male Hybrid III (HIII50) were used to generate a set of matched cases (i.e., 192 frontal sled impact cases involving different restraints, impact speeds, severities, and FHBM age). For each impact, two restraint systems were evaluated: a standard three-point belt with and without a single-stage inflator airbag. Regression analyses were subsequently performed on the resulting FHBM- and HIII50-based responses. This approach was used to develop transfer equations for seven body regions: the head, neck, chest, pelvis, femur, tibia, and foot.

This technical paper presents the results from tests conducted with the ES-2re, a version of the ES-2 side impact dummy that was modified by the National Highway Traffic Safety Administration (NHTSA) to improve its performance in crash tests. Through the series of biofidelity tests conducted on the ES-2re, described in International Standards Organization (ISO) Technical Report (TR)9790 (1999), the OSRP observed a final overall biofidelity ranking of 4.1 for the ES-2re, which corresponds to an ISO classification of “marginal.” The biofidelity of the ES-2re is compared to that of the ES-2 and the WorldSID. Repeatability was also evaluated on the ES-2re based on the biofidelity test data. Additional pendulum tests were performed to assess the response of the dummy in oblique loading conditions, and results indicate that oblique loading from the front leads to significantly reduced rib deflections.

This technical paper presents the results of biomechanical testing conducted on the ES-2 dummy by the Occupant Safety Research Partnership and Transport Canada. The ES-2 is a production dummy, based on the EuroSID-1 dummy, that was modified to further improve testing capabilities as recommended by users of the EuroSID-1 dummy. Biomechanical response data were obtained by completing a series of drop, pendulum, and sled tests that are outlined in the International Organization of Standardization Technical Report 9790 that describes biofidelity requirements for the midsize adult male side impact dummy. A few of the biofidelity tests were conducted on both sides of the dummy to evaluate the symmetry of its responses. Full vehicle crash tests were conducted to verify if the changes in the EuroSID-1, resulting in the ES-2 design, did improve the dummy's testing capability. In addition to the biofidelity testing, the ES-2 dummy repeatability, reproducibility and durability are discussed.

Injuries to the thorax and abdomen comprise a significant percentage of all occupant injuries in motor vehicle accidents. While the percentage of internal chest injuries is reduced for restrained front-seat occupants in frontal crashes, serious skeletal chest injuries and abdominal injuries can still result from interaction with steering wheels and restraint systems. This paper describes the design and performance of prototype components for the chest, abdomen, spine, and shoulders of the Hybrid III dummy that are under development to improve the capability of the Hybrid III frontal crash dummy with regard to restraint-system interaction and injury-sensing capability.

The objective of this work was to develop a reusable, rate-sensitive dummy abdomen with abdominal injury assessment capability. The primary goal for the abdomen developed was to have good biofidelity in a variety of loading situations that might be encountered in an automotive collision. This paper presents a review of previous designs for crash dummy abdomens, a description of the development of the new abdomen, results of testing with the new abdomen and instrumentation, and suggestions for future work. The biomechanical response targets for the new abdomen were determined from tests of the mid abdomen done in a companion biomechanical study. The response of the abdominal insert is an aggregate response of the dummy’s entire abdominal area and does not address differences in upper versus lower abdominal response, solid versus hollow organs, or organ position or mobility.