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Abstract Windshield glare at night is a safety concern for all drivers. Public transit bus drivers also face another concern about glare caused by interior lighting sources originally designed for passenger safety. The extent to which interior light reflections contribute to glare is unknown. Unique methods for measuring discomfort and disability glare during bus driving were developed. An initial simulation study measured windshield luminance inside of a New Flyer D40LF diesel bus parked in a controlled, artificial, totally darkened test environment. Findings indicated significant disability glare (from elevated luminance) in the drivers’ primary field of view due to interior reflections. Any reduction in contrast would result in less prominent glare if actual driving conditions differ. To assess this, levels of windshield glare were also measured with the bus parked on the roadside under the “background glow” of the urban environment.

Abstract The use of appropriate loads and regulations is of great importance in weld fatigue assessment of rail on-track maintenance equipment and similar vehicles for optimized design. The regulations and available loads, however, are often generalized for several categories, which proves to be overly conservative for some specific categories of machines. EN (European Norm) and AAR (Association of American Railroads) regulations play a pivotal role in determining the applicable loads and acceptance criteria within this study. The availability of track-induced fatigue load data for the cumulative damage approach in track maintenance machines is often limited. Consequently, the FEA-based validation of rail track maintenance equipment often resorts to the infinite life approach rather than cumulative damage approach for track-induced travel loads, resulting in overly conservative designs.

Abstract A tandem axle suspension is an important system to the ride comfort and vehicle stability of and road damage experience from commercial vehicles. This article introduces an investigation into the use of a controlled active tandem axle suspension, which for the first time enables more effective control using two fuzzy logic controllers (FLC). The proposed controllers compute the actuator forces based on system outputs: displacements, velocities, and accelerations of movable parts of tandem axle suspension as inputs to the controllers, in order to achieve better ride comfort and vehicle stability and extend the lifetime of road surface than the conventional passive suspension. A mathematical model of a six-degree-of-freedom (6-DOF) tandem axle suspension system is derived and simulated using Matlab/Simulink software.

Abstract The riding-comfort of high-speed trains affects the travel experience of passengers, and the lightweight design technology of the carbody increases the flexible vibration and reduces passenger comfort. To this end, a vertical dynamics model of railway vehicles is established to demonstrate the potential of using passive inerter-based suspensions to reduce the flexible vibration of the carbody and improve riding-comfort. According to the characteristics of the inerter component, an appropriate inerter-based suspension is applied to the railway vehicle to reduce low-frequency resonance. The sum of the comfort indexes of the three reference points of the carbody is optimized as the objective function to improve the passenger comfort of the whole vehicle. The results reveal that the inerter-based suspension applied to the primary or secondary suspension has different effects on vehicle vibration.

Abstract Truck crashes on Wyoming mountain passes due to brake heating has been a long-standing issue due to the steep downgrades that characterize some routes in the state. The grade severity rating system (GSRS) developed by the Federal Highway Administration (FHWA) to recommend maximum safe speeds has been identified as a viable countermeasure to reducing the incidence of downgrade truck crashes. However, several decades have passed since the GSRS was developed. In the decades since its development, truck features have undergone radical changes in terms of design. The streamlined design of tractors and trailers, use of drag reduction devices, changes in engine features, and adoption of radial tires have led to a reduction in the non-brake forces that retard motion. Truck brakes have also changed along with retarder characteristics. This has meant that maximum safe speeds recommended by the GSRS have been conservative.

Abstract The development of a long-term sustainable hydrogen energy economy for commercial vehicle transportation will need to overcome key critical technical and logistics considerations in the near term. As compared to zero-emission powertrains, fossil-fuel-based powertrains provide mission flexibility and high uptime at a comparatively low total cost of ownership (TCO). While the incumbent carbon-intensive powertrains suffer from poor efficiency and are not sustainable to support global climate change initiatives in transportation decarbonization, techno-economic challenges continue to create complex barriers to the large-scale displacement of these with highly electrified powertrains architectures. This article specifically addresses opportunities that well-targeted subsidies would afford in achieving fuel cell electric powertrain financial parity with diesel powertrains in heavy-duty trucks (HDTs).

Abstract This article focuses on the development of a two-way coupled methodology to predict gear temperature of oil jet lubricated transmissions using commercial software for computational fluid dynamics simulation. The proposed methodology applies an overset mesh technique to model the gear interlocking motion, multiphase of air-oil mixture, and heat transfer. Two gear pairs were used to develop and validate the methodology, an overdrive helical gear pair of a commercial vehicle transmission and a standard spur gear pair. Different oil jet lubrication methods were investigated using the proposed methodology, such as oil jet directed at the into-mesh position and at the out-of-mesh position. This investigation showed that out of mesh lubrication direction shows better cooling performance which is in well agreement with previous studies of literature.

Abstract Wheel loaders are widely used in construction projects. In order to reduce pollution and energy consumption, major wheel loader manufacturers are developing electric powertrain technology. Our main research goal is to reduce the energy consumption of a pure electric loader. This study is intended to build a vehicle simulation model of a multiple drive motor electric loader. According to the common working conditions and empirical formulas of the loader, the simulation data of the electric loader are calculated. The torque distribution control strategy based on the optimal efficiency of the motor is designed for the multiple drive motor electric loader and is compared with the equal proportion distribution control and the axle load ratio distribution control through simulation analysis. The simulation results show that the proposed torque distribution control strategy based on motor optimal efficiency can reduce energy consumption by 7–12%.

Abstract An accurate and rapid thermal model of an axle-brake system is crucial to the design process of reliable braking systems. Proper thermal management is necessary to avoid damaging effects, such as brake fade, thermal cracking, and lubricating oil degradation. In order to understand the thermal effects inside of a lubricated braking system, it is common to use Computational Fluid Dynamics (CFD) to calculate the heat generation and rejection. However, this is a difficult and time-consuming process, especially when trying to optimize a braking system. This article uses the results from several CFD runs to train a Stacked Ensemble Model (SEM), which allows the use of machine learning (ML) to predict the systems’ temperature based on several input design parameters. The robustness of the SEM was evaluated using uncertainty quantification.

Abstract Off-highway equipment are subjected to diverse environmental conditions, severe duty cycles, and multiple simultaneous operations. Due to its continuous, high-power adverse operating conditions, equipment are exposed to high thermal loads, which result in the deterioration of its performance and efficiency. This article describes a model-based system simulation approach for thermal performance evaluation of a self-propelled off-highway vehicle. The objective of developing the simulation model including thermal fidelity is to quantify the impact of thermal loads on vehicular system/subsystems performance. This article also describes the use of simulation models for driving architectural design decisions and virtual test replication in all stages of product development.

Abstract To protect ship equipment of river and sea transport, it is suggested to use polymeric protective coatings based on epoxy diane oligomer ED-20, polyethylene polyamine (PEPA) curing agent and filler, which is a departure from industrial production. Thus the purpose of the work is analysis of major dependency of the properties on the content of fillers that allowed to revealed the critical filler content (furnace black) in composites to form a protective coating with the required set of characteristics. The infrared (IR) spectral analysis was used to investigate the presence of bonds on the surface of particles of the PM-75 furnace black, which allows us to assess the degree of cross-linking of the polymer. The influence of the content of dispersed furnace black on the physicomechanical and thermophysical properties and the structure of the protective coating is investigated.

Abstract Heavy commercial vehicles play an important role in creating the trade and economic balance of countries. Also, the durability and safety of heavy commercial vehicles come to the fore. Heavy commercial vehicles consist of two parts. These are the chassis area with the equipment that allows the vehicle to move and the cabin section where the driver is located. The cabin area is the most important area that ensures the highest level of driver safety. Considering that the production of trucks is increasing day by day, it is inevitable for companies to increase their R&D activities in the field of cabin and cabin suspension systems for much safer, durable, and comfortable trucks. This study aims to determine the safe torque value of the fasteners and their assembly sequence of the Cab Suspension Console, which is one of the most important connection parts in a truck and which can cause a fatal accident by breaking.

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