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Tech Briefs: May 2018

2018-05-01
New Technologies Tackle UAV Challenges Robotic Applique Kits Leverage Existing Assets Educating UGVs Implementing AI Advancements in Thermal Image Training Data Sets Protecting Critical Data on Unmanned Underwater Platforms Advancements Made to the Wingman Software-in-the-Loop (SIL) Simulation: How to Operate the SIL New features include the creation of virtual environments that match real-world gunnery test courses. Soldier-Robot Team Communication: An Investigation of Exogenous Orienting Visual Display Cues and Robot Reporting Preferences The effective use of robots to conduct dangerous missions depends on accurate man-machine communications. Soft Robotic Fish Swims Alongside Real Ones in Coral Reefs GPS Enabled Semi-Autonomous Robot Combining GPS signals with acoustic and encoder data gives a robot the ability to determine its location and orientation within a reference frame.
Magazine

Tech Briefs: August 2018

2018-08-01
Designing a High-Speed Decoy Unmanned Aerial Vehicle (UAV) Using Thermoplastics in Aerospace Applications In-Flight Real-Time Avionics Adaptation Using Turbine Flow Meters for Aerospace Test and Measurement Applications Communicating from Space: The Front End of Multiscale Modeling Laser-Based System Could Expand Space-to-Ground Communication Hydraulic Testing of Polymer Matrix Composite 102mm Tube Section Research could lead to development of a composite material that can be processed at a low temperature and still be used at 1000°F. Permeation Tests on Polypropylene Fiber Materials Study attempts to determine if polypropylene nanofiber materials can be used in air filtration systems to remove toxic vapors. Inter-Laboratory Combat Helmet Blunt Impact Test Method Comparison Ensuring consistent test methods could reduce the risk of head injuries.
Magazine

SAE Vehicle Electrification: Novmeber 12, 2014

2014-11-12
Harley-Davidson's e-bike shocker (video) Is the motorcycle market ready for a Harley-Davidson EV? Project LiveWire was designed to provide answers, said Chief Engineer Jeff Richlen. Airbus has its eye on the future of cleaner flight CleanSky 2 targets are to increase aircraft fuel efficiency enough to reduce CO2 emissions by 20-30% and reduce aircraft NOx and noise emissions by 20-30% compared to newly designed aircraft entering into service in 2014-or essentially halve 2005 CO2 emissions levels by 2050. Soul EV extends the range frontier (video) Specially formulated NCM battery cells are key in giving the vehicle class-leading EV range while enabling engineers to fit a high-energy-density battery pack underfloor with little sacrifice of passenger cabin space.
Magazine

SAE Vehicle Electrification: February 11, 2014

2014-02-11
Inside the cell walls The high cost of lithium-ion batteries is a prison that has largely kept electric vehicles off the street; the keys to their release are more effective—but not more expensive—cell chemistries.
Magazine

SAE Vehicle Electrification 2012-12-18

2012-12-18
No more molecules! Companies continue to invest in new chemistries for EV batteries, but at least one company in the battery industry thinks it's time to halt the unending search for new chemical formulations and focus on driving down processing costs.
Magazine

SAE Vehicle Electrification 2012-06-26

2012-06-26
Argonne heats up Li-ion battery research The U.S. Department of Energy lab near Chicago is using federal stimulus money to dive deeper into lithium battery research. Lithium-ion battery industry moves forward From technology advances to manufacturing capacity expansions, the foundation of the lithium-ion battery industry is becoming stronger and more viable.
Magazine

SAE Vehicle Electrification 2012-02-21

2012-02-21
Bang for the buck The best technology solutions for electrified vehicles are the ones that deliver ∼80% of the performance of 'ideal' systems, at ∼60% of their cost. Rise of the P2 machines Newcomers to hybrid-vehicle development are bypassing the Prius-proven powersplit system for lower-cost and moderately less capable single-motor solutions. Rethinking battery and e-motor materials Experts reveal efforts to find lower cost, more strategically stable solutions that can match or improve system performance.
Magazine

SAE Vehicle Electrification 2011-05-25

2011-05-25
Prime time for batteries Forecasts very on how many, and when, electrified vehicles will hit the streets, but auto and battery makers are ramping up efforts like there's no tomorrow. In energy storage, materials matter Batteries being electrochemical devices, innovation and advances in chemistry and materials are key to what everyone agrees is the need for improved performance and life. Comparing thermal characteristics of Li-ion celss Most Li-ion battery suppliers require that the cell temperature be as uniform as possible to achieve optimal battery performance and avoid battery system failure. But some materials in Li-ion cells have low thermal stability. The world plugs into EVs As matters begin to settle in terms of connector types, charge-station makers are ramping up to meet the needs of a growing population of plug-in vehicles.
Magazine

SAE Vehicle Electrification 2010-11-04

2010-11-04
Why Volt? After 48 months' development, the 2011 Chevrolet Volt has enetered series production. The pioneering "E-REV" is as important to the mobility industry as it is to GM. Creating the heart of Volt GM's battery requirements meant creating new state-of-the-art in-vehicle engery storage - and doing it in less than four years. Top GM and supplier engineers reveal how they did it. Engineering with maniacal focus A dedicated, cohesive team and a conservative engineering approach put this innovative vehicle into production at moon-shot speed. A unique electrified transaxle Hybrid or not? Definitions aside, what really matters is GM wisely leveraged its next-generation Two Mode propulsion technology to give Volt greater overall efficiency. Sweating the body details Extensive wind-tunnel work gave Volt a shape that's slicker than it looks. But engineers aren't happy with the curb weight.
Magazine

SAE VEHICLE ELECTRIFICATION

2013-08-21
Lithium-ion refinement Even as high-profile fires create concern, battery and car makers accelerate their move toward lithium-ion technology with advances in cost, performance, and safety. NASA's quest for maximum efficiency As part of its hybrid body wing aircraft with turboelectric distributed propulsion system, NASA has proposed to use a superconducting and cryogenic electrical system to connect the electrical output of the generators to the motors.
Magazine

SAE VEHICLE ELECTRIFICATION

2013-12-18
Fuel cells for auxiliary power OEM and supplier researchers explore the benefits of utilizing solid-oxide fuel-cell APUs to help meet heavy-duty truck anti-idling requirements. Safer EV batteries could enter the crush zone ARPA-e targets "robust" batteries that not only bear loads but also absorb crash-impact energy to save weight.
Magazine

SAE Truck & Off-Highway Engineering: October 2023

2023-10-12
Fuel cells ready for commercial deployment GM Hydrotec boss says hydrogen fuel cells now are a viable zero-emissions choice for work trucks, other transportation modes. Battery chemistries for construction EVs NMC and LFP lithium-ion batteries find favor in different regions as OEMs move to electrify larger excavators and loaders. Betting big on LFP battery cells for electric CVs Accelera by Cummins, Daimler Truck and Paccar collaborate to establish a 21-GWh dedicated factory in the U.S. with technology partner EVE Energy.
Magazine

SAE Truck & Off-Highway Engineering: December 2021

2021-12-02
Steel sector aids sustainability Volvo Group partners with SSAB on 'green steel' for off-highway machines and with Ovako for access to fossil-free hydrogen. CV autonomy: Picking the 'low-hanging fruit' Increasingly automated commercial vehicles offer challenges and opportunities in simulation, data management and standardization. Developing EV-specific lubes As electric-vehicle technology accelerates, dedicated e-fluids are necessary to maintain proper levels of drivetrain performance. Editorial Real-world emphasis on electric Mahle, Liebherr develop active pre-chamber for hydrogen ICE ABS ramps up commercial-vehicle battery-pack assembly Navistar updates A26 engine, improves FE by 4% Bosch debuts new CV-specific electric motor and inverter Western Star adds 'weight sensitive' 47X to vocational lineup Hyundai CE launches next-gen electric forklift Q&A Mahle's Laurent Art discusses thermal-management challenges, solutions for battery and fuel-cell electric commercial vehicles.
Magazine

SAE Truck & Off-Highway Engineering: December 2019

2019-12-05
Heavy-duty engine design What are the most significant factors influencing the way engine developers approach near-term design and development cycles? Two experts provide their insights from recent programs. Reducing winter range loss for electric trucks Researchers at the Austrian Institute of Technology have developed an air exchange system that's capable of reducing heat load by 37% in real-world tests. Narrower focus, bigger payoff Design teams are targeting focused markets for their commercial electric-vehicle programs to combat challenges like range and infrastructure. Removing complexity for autonomous trucks Narrowing the operating domains for driverless commercial vehicles reduces the requirements of autonomous technology and speeds time to market. Plastics innovations 2019 The 49th annual SPE Automotive Awards highlight the ongoing benefits of lightweight polymers and composites.
Magazine

SAE Truck & Off-Highway Engineering: April 2021

2021-04-01
Material selection for battery enclosures Mass reduction is the main reason BEV makers choose aluminum for battery enclosures, but cost and thermal requirements favor steel and polymer composites. Startup targets medium-duty EVs Atlis Motors purpose-engineers nearly all the vital components for an electric pickup and platform capable of spanning several market segments. High-voltage hybrids FEV engineers evaluate 48V and high-voltage parallel hybrid architectures for Class 6-7 commercial vehicles. Certain setups show more promise than others. Hemphill's mission: Support the innovation ecosystem Schaeffler America CTO Jeff Hemphill brings impressive technical chops and well-honed communication skills to his new role as 2021 SAE International president.
Magazine

SAE Off-Highway Engineering: February 5, 2016

2016-02-05
Off-highway hybrids: Opportunities and challenges With oil prices declining and emissions regulations in North America 'stabilized,' is there a place for hybrid powertrains in this new world of cheap oil? Looking for a better image Display advances are helping to reduce operator fatigue. Charging up electrified powertrains Control technologies race forward while batteries improve and adopt standard sizes. Measuring and accounting for suspension TARDEC teamed with SEA Ltd. to develop a system to measure the suspension parameters, center of gravity, and moments of inertia of wheeled vehicles in the never ending quest to model and predict vehicle dynamic behavior. Looking at mobility in 2050 Cuneyt L. Oge begins his term as 2016 SAE International President with a vision about the future of auto- and aero-mobility.
Magazine

OCT 2012 AUTOMOTIVE DESIGN

2012-10-25
Democratisation of Technology Ian Adcock caught up with Andreas Schamel, Quest for the self-propelled car A team of experts is working to integrate batteries into structural components, in a move that could not only lead to the efficiency and range of vehicles being increased, but ultimately see them powered by their own body structures. Ryan Borroff reports Flexible and intelligent Engine management systems are becoming increasingly complex, in order to cope with a wider range of fuels, as well as tougher legislation. Chris Edwards reports
Magazine

NOV/DEC 2013 AUTO DESIGN

2013-12-01
UK plc? It's the only place to be! Where is the best location for global car makers and suppliers to grow their businesses and research and development? The UK, says AIO's Joe Greenwell, without hesitation. Ian Adcock reports Time for a rethink A free-piston IC generator has been developed for range-extended hybrids. Steven Ashley looks at the implications One champ, two contenders Breakthrough battery technology and electric power assist are the key factors that will accelerate the transition to 48 volts, says Ian Adcock
Magazine

NOV 2010 AUTOMOTIVE DESIGN

2010-11-01
Spotlight on Bernhard Bihr The President of Bosch Engineering explains to Ian Adcock why he believes the internal combustion engine (ICE) will continue to dominate Flywheel power booster Battery hybrids are grabbing the headlines, but a rival could be cheaper and more efficient, as Ian Adcock discovers Sounds fantastic The auto industry is looking to provide studio quality sound on the move. Graham Pitcher tunes in
Magazine

Momentum: March 2015

2015-03-01
Diesel gets a promotion at SAE Clean Snowmobile Challenge The main rules change for the 2015 season is creation of a new engine category (diesel), the event's organizer notes in providing an overview of the SAE Collegiate Design Series competition. Wisconsin-Stout puts faith in gearbox redesign for Baja Blue Devil Racing Team believes packaging and durability advantages more than offset weight and low-end-torque penalties. Test cell at Kansas University does double duty Single-cylinder engine test cell designed for research into biodiesel also serves as an instruction tool for students. University of Michigan students have hand in Volt battery reliability Technology co-developed by U of M monitors the quality of welds used in the joining of Chevy Volt battery cells.
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