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Tech Briefs: April 2018

Laser Detecting Systems Enhancing Survivability and Lethality on the Battlefield Designing With Plastics for Military Equipment Engine Air-Brakes Paving the Way to Quieter Aircraft Nett Warrior Enhancing Battlefield Connectivity and Communications XPONENTIAL 2018 - An AUVSI Experience Communications in Space: A Deep Subject First Air-Worthy Metal-Printed RF Filter Ready for Takeoff Validation of Automated Prediction of Blood Product Needs Algorithm Processing Continuous Non-Invasive Vital Signs Streams (ONPOINT4) Using a combination of non-invasive sensors, advanced algorithms, and instruments built for combat medics could reduce hemorrhaging and improve survival rates. Calculation of Weapon Platform Attitude and Cant Using Available Sensor Feedback Successful development of mobile weapon systems must incorporate operation on sloped terrain.

SAE Vehicle Electrification: August 12, 2014

A new Formula for racing The new Formula E series' electric racecars are intended to pioneer new technology for broader use in production, encouraging fans to think differently about the technologies they use. Production of satellite with first all-electric propulsion system advances Electric propulsion has been limited so far to small movements of the satellites once it is in its geostationary orbit. The Boeing 702SP innovation is its use of electric propulsion to raise the satellite from its launch-vehicle drop-off point to geostationary orbit. Using CAE to assess whining noise of electric powertrains To develop an electric powertrain with a minimum noise level and minimized whining it is necessary to have accurate CAE simulation and precise criteria to assess whining noise.

SAE Vehicle Electrification 2012-04-18

Putting electrification to work For fleets, going green is a high priority-but making green is an even higher one. A move to 'more electric' engines Researchers detail a motor control design for the fuel system of a more electric aero engine, focusing on the necessary safety and reliability aspects. 2012-13 Hybrid Vehicles Guide A quick reference to the latest production HEVs and their key specifications.

SAE Vehicle Electrification 2010-11-04

Why Volt? After 48 months' development, the 2011 Chevrolet Volt has enetered series production. The pioneering "E-REV" is as important to the mobility industry as it is to GM. Creating the heart of Volt GM's battery requirements meant creating new state-of-the-art in-vehicle engery storage - and doing it in less than four years. Top GM and supplier engineers reveal how they did it. Engineering with maniacal focus A dedicated, cohesive team and a conservative engineering approach put this innovative vehicle into production at moon-shot speed. A unique electrified transaxle Hybrid or not? Definitions aside, what really matters is GM wisely leveraged its next-generation Two Mode propulsion technology to give Volt greater overall efficiency. Sweating the body details Extensive wind-tunnel work gave Volt a shape that's slicker than it looks. But engineers aren't happy with the curb weight.

SAE Truck & Off-Highway Engineering: June 2017

Executive Viewpoints Industry leaders offer their insights on the state of the heavy-duty on- and off-highway industries in this annual series of opinion pieces. The executives share their views on the most pressing technologies and trends shaping their business and the industry moving forward. Alternative power and connectivity top of mind Using power dense flywheel hybrid technology to cut fuel consumption of OH equipment IoT connections transform manufacturing, vehicle validation Annual Product Guide Supplier Directory Complete listing of industry suppliers categorized by technology area.

SAE Truck & Off-Highway Engineering: August 2018

Heavy-duty engine design Increasing regulations and market demands call for cleaner, more durable and fuel-efficient engines. Developers rely on CAE simulation, enhanced test methods and 3D printing to keep up. Switching to comfort mode Switches, knobs and touch panels evolve to reduce operator fatigue. Big on prognostics Smart data-analyzing procedures that support predictive maintenance will help to significantly increase the uptime of heavy-duty vehicles. The "Evolution of Big Data" symposium at SAE COMVEC 2018 addresses such critical topics. Starship road trip Optimized aerodynamics and production-ready technologies propel Shell's Class 8 concept to a 248% freight-ton-efficiency improvement.

SAE Truck & Off-Highway Engineering: April 2018

Connectivity takes center stage Telematic links have become the norm, helping fleet owners and operators improve efficiency and letting OEMs predict component failures. More power, less noise, fewer emissions These key attributes drive development of new generators both big and small. TARDEC pursues advanced power generation U.S. Army, GM collaborate on fuel-cell-generated electricity to power the vehicle's propulsion system and onboard electronics, while providing off-vehicle power via an Exportable Power Take-Off unit. Developing an alternative engine concept Ricardo's CryoPower engine leverages two unique combustion techniques for reduced emissions and fuel consumption-liquid nitrogen and split combustion. Long-haul trucking and stationary power generation will be the first beneficiaries of the technologies. Technology time-warp The road to autonomous driving has been under construction for decades, as showcased by SAE's Mobility History Committee at the 2018 WCX in Detroit.

SAE Off-Highway Engineering: October 2, 2014

QT steels make an impact The use of quenchd and tempered steels for dumper bodies reduces weight and fuel consumption while increasing payload capacity and wear life.

SAE Off-Highway Engineering: November 6, 2014

Calibration and complexity Off-highway engine applications continue to increase in complexity to meet emissions regulations and fuel economy targets as well as to take advantage of advances in electrification and mechatronics. The model-based calibration process has become the industry standard. ECU advances take many paths Controllers are evolving rapidly, with a range of microcontrollers distributed throughout the vehicle Working remotely A new electrohydraulic steering technology that offers energy efficiency improvement, increased productivity, enhanced safety, and adaptability to operating conditions also has the capacity to support remote operation of a compact wheel loader.

SAE Off-Highway Engineering: February 4, 2015

Rotary SI/CI combustion engines: A thing of the future? The internal combustion engine enjoys widespread use as an inexpensive and reliable power conversion system. While piston engines date back 150 years, various alternative engine architectures and cycles have been considered. Aftertreatment comes with challenging diagnosis Diagnosing engine and aftertreatment systems is forcing design teams to look at new ways to diagnose problems over long vehicle lifetimes. Taking on NVH reduction techniques A look at the enhanced durability benefits obtained by changing the polymer composition, manufacturing methods, and design optimization of a powertrain mount for an off-highway vehicle.

SAE Off-Highway Engineering: December 2, 2016

Autonomous plows ahead Agriculture, construction, mining-even marine-are advancing autonomous technology to improve the productivity and safety of vehicles on the job. Expediting engine design Simulation tools drive development of the most complex, fuel- efficient and powerful engines ever seen in off-highway applications. Industry 4.0: The smart factory arrives The plants that produce vehicles and their high-tech systems are increasingly employing intelligent systems, Big Data and advanced analytics to improve quality, safety and efficiency. The future is not so far-off Enhanced Cat 3500 engine boosts power 20%, trims fuel usage by 10% Phase 2 GHG rules driver for advanced technology, alternative fuels Eaton demonstrates waste heat recovery, variable valve actuation for HD diesels Hyliion develops add-on hybrid system for semi-trailers that reduces fuel consumption by 30% Tech-heavy Iveco Z Truck concept spawns 29 patents EPA's Grundler talks Phase 2 regs

SAE Off-Highway Engineering: August 5, 2015

Making sense of autonomy Industry offers a range of sensors that will free humans from many tasks while also improving reliability, though devising strategies that meet demanding requirements without breaking the bank is no easy challenge. Life-cycle planning-Design and calibration for ultimate efficiency The ultimate power of Big Data technologies relies on the implementation of new strategies. Unlike a traditional engine calibration process, in which only calibration test data and model simulation data are used, multiple source data introduced into the adaptive engine calibration process contributes to efficiency and cost reduction. The complicated future of off-highway engines Developing an optimum engine is getting tricky now that the European Union has established a Stage V for off-highway engines, and the U.S. has not. What effect will this have on future engine designs?

SAE Off-Highway Engineering 2013-04-04

Hybrids step forward Electric and hydraulic systems trim fuel consumption and emissions, boost performance. Braking for safety Researchers developed a simplified ABS/EBS ECU test bench to research the brake force control function of the EBS system using HIL simulation technology. A metered look at dosing pumps High delivery accuracy, low weight, and dependably long life have made solenoid-operated pumps widely used in mobile applications.

SAE Off-Highway Engineering 2013-03-07

Heavy-duty designs on aftertreatment The introduction of stringent EPA 2015 regulations for locomotive/marine engines and IMO 2016 Tier III marine engines precipitated the need to develop large diesel engine aftertreatment systems. Gaining control of damping Strong nonlinearities of hydraulic systems and the unpredictable operating conditions of the specific application (e.g., uneven ground, varying loads) are the main challenges to the development of satisfactory general vibration damping methods and controls. Getting real about test cycles Fuel consumption of working machines is strongly influenced by machine specification, working environment, and operator behavior, therefore a mix of several test cycles is necessary. The case for Class 8 hybrids Hybrid technology may not be the best solution for all heavy-truck applications, but a Caron Engineering expert explains how it can still benefit Class 8 vehicles.

SAE Off-Highway Engineering 2012-11-29

Heavy-duty engine blender Researchers at Southwest Research Institute and Navistar exploring the feasibility of micro-pilot diesel-injection dual-fuel combustion at key part load conditions found it offers ultra-low smoke and NOx emissions while maintaining diesel-comparable fuel consumption and noise levels.

SAE Off-Highway Engineering 2012-05-03

Perkins Insights into sustainability: Environmental, economic, and/or societal goals for a successful, and long-lasting, off-highway industry. - Sustainability matters Cummins Insights into sustainability: Environmental, economic, and/or societal goals for a successful, and long-lasting, off-highway industry. - Ready for more Eaton Insights into sustainability: Environmental, economic, and/or societal goals for a successful, and long-lasting, off-highway industry. - Unskew the talent system and build a sustainable future Sauer-Danfoss Insights into sustainability: Environmental, economic, and/or societal goals for a successful, and long-lasting, off-highway industry. - Value-added engineering takes time out of the equation Bosch Rexroth Insights into sustainability: Environmental, economic, and/or societal goals for a successful, and long-lasting, off-highway industry. - Focusing on technology, for sustainability Mentor Graphics Insights into sustainability: Environmental, economic, and/or societal goals for a successful, and long-lasting, off-highway industry. - Knowledge-keep it, don't lose it Dana Insights into sustainability: Environmental, economic, and/or societal goals for a successful, and long-lasting, off-highway industry. - Sustainability driven by technological innovation and global footprint MathWorks Insights into sustainability: Environmental, economic, and/or societal goals for a successful, and long-lasting, off-highway industry. - Moving toward sustainable product development with model-based design TDT Insights into sustainability: Environmental, economic, and/or societal goals for a successful, and long-lasting, off-highway industry. - Aerodynamic design methodology meets commercial challenges in off-highway industry

SAE Off-Highway Engineering 2012-02-23

Hydraulic architecture strategies Researchers compare two different rule-based power-management strategies, in terms of their resultant fuel consumptions, through a simulation study as applied to a hybrid hydraulic multi-actuator displacement controlled system.

SAE Off-Highway Engineering 2011-11-03

Tier 4 for large bore Engineers show that a pre-turbine aftertreatment system offers clear and distinct benefits in terms of compact, cost-effective emissions reductions. Programmed for safety and reliability The software that adds features and functions is becoming more reliable as standards and new techniques transform design processes. Electrohydraulics improve with new lift-control strategy Fuel consumption, torque delivery, and emissions can all be improved through flexible control of the valve timing, duration, and lift.