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Off-highway hybrids: Opportunities and challenges With oil prices declining and emissions regulations in North America 'stabilized,' is there a place for hybrid powertrains in this new world of cheap oil? Looking for a better image Display advances are helping to reduce operator fatigue. Charging up electrified powertrains Control technologies race forward while batteries improve and adopt standard sizes. Measuring and accounting for suspension TARDEC teamed with SEA Ltd. to develop a system to measure the suspension parameters, center of gravity, and moments of inertia of wheeled vehicles in the never ending quest to model and predict vehicle dynamic behavior. Looking at mobility in 2050 Cuneyt L. Oge begins his term as 2016 SAE International President with a vision about the future of auto- and aero-mobility.

Testing in the field Hardened data-acquistion modules benefit companies conducting off-highway testing in harsh environments. Continuing to advance technology With close to $1 billion spent on R & D in 2004 alone, Caterpillar is taking a lead role in the push to move the commercial-vehicle industry forward. Testing trends This special section highlights some of the latest equipment used by engineers to evaluate new technologies. The forgotten compact engine Though heavy-duty engines have gotten most of the industry attention lately, smaller engines are out there working hard, with seemingly little respect. Productivity drives future agricultural technologies SAE 100 Future Look: Despite the tremendous rate of change in the agricultural equipment industry, one common theme has led the technological advances in agricultural equipment.

Base-engine value engineering for higher fuel efficiency and enhanced performance Continuous improvement in existing engines can be efficiently achieved with a value engineering approach. The integration of product development with value engineering ensures the achievement of specified targets in a systematic manner and within a defined timeframe. Integrated system engineering for valvetrain design and development of a high-speed diesel engine The lead time for engine development has reduced significantly with the advent of advanced simulation techniques. Cars poised to become 'a thing' Making automobiles part of the Internet of Things brings both risks and rewards. Agility training for cars Chassis component suppliers refine vehicle dynamics at the high end and entry level with four-wheel steering and adaptive damping.

Out of thin air Thomas Korn, Alset Global's VP of product development and technology, talks to Ian Adcock on the company's pioneering hydrogen dual fuel system Quest for the missing link Modelling tyre behaviour and how that influences vehicle dynamics is a key factor in developing ride and handling, as Ian Adcock discovers Emissions mission: 2020 vision Variable valve timing for petrol engines is everywhere to be seen. So are we ready to go beyond that yet? Tony Lewin finds out

FEV and the Art of EV Testing The legendary powertrain-engineering group has expanded its global footprint into EV testing and development to keep pace with changing technologies and customer demand. EVs expand the testing envelope Horiba builds on its core test-systems expertise as it pivots to battery packs, e-motors, fuel cells and their ancillary technologies. Symphony in the key of C8 Tenneco and GM solve multiple technical challenges to engineer the mid-engine Corvette's sweet-sounding active exhaust system. More air for the hydrogen fuel cell New electric-blower technology aims to enhance HFC efficiency. Aeristech engineering boss Luke Read explains.

Virtual casting improves powertrain design As designers continue to look for ways to cut weight and increase performance, casting simulations are helping optimize designs through faster, more accurate predictions of the casting process used to create key components. Horse racing America's pony cars are a favorite of racers and fans alike, so racing them against each other is natural. SAE 2015 World Congress Preview Tech trends and exhibitor products are highlighted. Tech trends and exhibitor products are highlighted in this special section, which features an exclusive interview with Honda R&D America's Jim Keller. Replicating the racing experience Professional driving simulators can be successfully exploited to shorten the traditional design-prototype testing-production process relative to a new racecar.

Tesla casts a new strategy for lightweight structures The EV maker boldly invests in the world's largest aluminum die-casting machine to manufacture entire rear underbody structures. Steel the Real Deal Steel's infinite recyclability will help it remain the auto industry's material of choice, insists Tata Steel Europe's CCO. Tesla's Cybertruck is audaciously austenitic A proprietary 301-series stainless steel gives Tesla's first pickup truck unique sales attributes while saving tooling cost. Lightweight design beyond CAD New computational tools enable an integrated data-fusion approach to complex, mixed-materials engineering. An expert from nTopology explains. Editorial Impressions of a rocket launch SAE Standards News New Cooperative Driving Automation standard provides clarity to support advancement of full automation Supplier Eye Now comes product-cadence chaos What We're Driving Can CHAdeMO 3.0 standardize global EV quick-charging?

LiDAR: new "eyes" for vehicle autonomy The steadily-evolving sensor tech offers big leaps forward in capability-once cost is reduced. e-Axles speed electrification Creating a practical 'bridge' between today's legacy ICE architectures and the electric future. McLaren earns its Ph.D in handling McLaren Automotive and the University of Cambridge collaborate on a no-compromise semi-active suspension for the 720S supercar. Jaguar's new EV pacesetter The 2019 I-Pace brings benchmark vehicle dynamics to the nascent battery-electric SUV segment. Editorial Connecting SAE with China's mobility future Supplier Eye Supplying the multi-energy platform The Navigator Traversing the autonomous trust gap What We're Driving 2018 Volvo XC40 T5 AWD; 2017 Toyota Land Cruiser; 2018 Toyota Corolla Eaton goes internal with its next-generation EGR solution Driver out, simulation in for AV transmission, driveline engineering Teaming carbon fiber-and embroidery?

Optimizing hybrids for cost and fficiency AVL engineers detail a modular engine program suitable for all forms of hybridization. ICE: Once more, with feeling BorgWarner CSO sees at least one more generation of the ICE before its 'sunset.' Actuating hybrid and EV efficiency More sophisticated driveline-disconnect systems are part of the electrified-vehicle future, says the head of controls at Stoneridge. The world's piston maker charts the ICE future According to Mahle's research VP, the remaining development path for internal combustion is clean, electrified and ready for alternative fuels. Pumping EV heat Heat-pump technology is a game-changer for the widespread adoption of electric vehicles, says a service-tech training expert and EV owner.

Bracing for success Cast reinforcements spectacularly boost torsional rigidity and improve steering precision.

Light and mighty Finding innovative ways to reduce vehicle weight while maintaining vehicle safety will be key to achieving the 2025 fuel-economy target. Controllers bulk up to manage engine's intricacies Chips hold more memory and boost throughput to help improve fuel efficiency. Electric Renault also focused on internal combustion Already becoming known in Europe as the 'electric company,' Renault, together with Alliance partner Nissan, is determined to pursue EV solutions but in parallel with intensive ICE programs, says Philippe Klein, Renault's Vice President, Corporate Planning, Product Planning, and Programs. Volvo plugs into high technology The company may be on a high-technology roll with its new plug-in diesel hybrid and its shift to a maximum four-cylinder philosophy-with three-cylinder units likely, according to Peter Mertens, Senior Vice President of Research & Development.

Steering activated Vehicles are increasingly taking the wheel and steering themselves, with the promise of improved comfort, handling, and safety. Reflections of a product-development revolutionary Bob Lutz revitalized GM's PD process by challenging its protocols- while following his instincts for making compelling vehicles. Commercial success Technology transfer, a Class 8 hybrid, and lightweighting efforts highlight ArvinMeritor's innovation push in the commercial-vehicle space. EcoBoost, DCTs, and stop-start for the masses High-value, high-volume technologies are driving Ford's near-term conventional powertrain strategy, explains engineering chief Barb Samardzich. Breathing new life into Chrysler Engineering Engineering VP Scott Kunselman talks about working with Fiat, taking the lead in vehicle-electrification, and putting the mojo back into Chrysler's product-development team. Watching the charge The fusion of diagnostics and telematics may help boost electric vehicles.

Lighting the way Exterior lighting systems are not just contributing to safety, they are also changing cars' styling. Sensing a change As sensor use grows, providing input for all sorts of functions, engineers are responding to the design challenges through standardization and shared use of signal output. Attacking hybrid cost Hybrid-electric vehicle costs must be slashed significantly for the technology to become mainstream. HEV developers reveal many routes in the cost-reduction crusade. Engineering with the enemy In a program devoid of bloodshed, General Motors and Ford codeveloped a new six-speed automatic that is key to both companies' future vehicle plans. The program managers explain why they'd eagerly do it again. Drivetrain advances Japan's leading companies have focused development on reducing size, mass, and cost.

Broadening horizons Japanese manufacturing continue to diversify, investing in the launch of a domestic premium brand, updating an iconic sports car, and developing a variety of safer micro cars that are gaining popularity all over the world. Today for tomorrow Japanese automotive manufacturers are researching new engine technologies to improve power, efficiency, and emissions. Continental Flying Spur Bentley engineers sought "no compromises" in creating their new GT-based 312-km/h (194-mph) sedan. Material issue Automakers apply advanced materials to stem the rising tide of weight from increasing safety and convenience features. Testing trends This special edition of Testing & Simulation focuses on some of the more innovative technologies designed to satisfy the industry's demanding testing needs. Trading in a socket wrench for a software patch The good old days of taking your car to the repair shop down the street and hoping for the best as Mr.

Concepts from 2003 Tokyo Motor Show Environmental, safety, and information technology were strongly emphasized in an impressive array of fuel-cell, hybrid, and pure electric concept cars. LEDs shine on The lighting technology's compact size, power, and durability excite designers who still long for flexibility in interior and exterior styling. GM, software, and electronics At its annual media preview of new models, the company demonstrated how its technology investments will pay off in more features, for more people, in more market segments. Plastics roll into new territory From structural members to Class A surfaces, plastics continue to find increasingly broad application in the automotive industry. 2003 technology in review AEI editors look back at some of the most significant production-intent innovations introduced over the past year. Forging ahead in metal forming Crude though the means may have been, humans began making and shaping metal several millenia ago.

Drivetrains: Challenging the design philosophy A researcher from the Southwest Research Institute focuses on one of the most immediate and dramatic changes of powertrain design: the introduction of CVTs. Elastohydrodynamic lubricants for CVTs In metal-to-metal continously variable transmissions, EHLs momentarily become part of the machinery, allowing for a much higher traction coefficient than is possible with hydrodynamic fluids. Hybrid vehicle dynamics Toyota engineers combined electronic control of the Estima minivan's breaking and driving functions to create its new Vehicle Dynamics Management system, resulting in improved environmental and vehicle performance. Jeep Commander 2 Chrysler Group engineers provide an inside look at one of the pioneering methanol fuel reforming fuel-cell concept vehicles. Improving SUV fuel economy Delphi is pursuing a strategy of engine shutdown and adding torque from an electric motor with its new 42-V integrated starter-generator.

The battle of the metals Engineers continue to improve the properties of metal and evolve manufacturing technologies to enable metals to maintain, or achieve more of, a competitive presence in vehicles. Global Concepts This second of two parts reviews some of the more significant vehicles from past year's motor shows and showcases trends in design and technology from the world's auotmakers. Good Vibrations AEI takes a look at what some companies are doing to improve vehicle NVH. Asia after the storm This final segment of AEI's three-part look at doing business in the digital age focuses on suppliers and OEMs in Asia. Producing fully dense PM parts A new process from PM Krupp Technologies Inc., F2, is suitable for producing fully dense parts that are too expensive to machine or cast, or that require the high strength, hardness, and durablity that conventional (low-density) powder metal cannot provide.

Closer to completion The International Space Station proves to be an ongoing engineering experiment with an ultimate goal of becoming a human space-living reality. High-speed interconnects An industry expert from Tyco Electronics explores emerging electronics applications in the aerospace and defense markets that involve the transfer of large volumes of high-speed data. Collaboration software Interactive product development tools are now widely available, and they can decrease design time and cast, improve quality, and help generate new business. Introducing Dr. Jack E. Thompson, SAE President for 2003 A change agent with early roots in the automotive industry gets in the Society's driver's seat for 2003.

Robot reliance There is plenty of room for growth in the use of robots among aerospace companies. The energy-optimized aircraft Aerospace sings the body electric with the integration of stand-alone electric subsystems. Flying into cleaner skies Engine efficiency saves money, trims pollutants. A fascination with fasteners Lack of manufacturing capacity is just one reason for a shortage of aerospace fasteners.

Powering Better Battlefield Drones Using Low-Frequency Broadband Sonar on UUVs Experimenting in Realistic Environments Gets NewTechnology to Warfighters Designing Rugged SWaP-Optimized MOSA Solutions for UUVs Does Your UAV Program Need a Transponder? Understanding the Requirements and Guidelines Developing New Anti-Drone Radar Technology Deceiving the Enemy: These Are the Drones You Are Looking For By developing UAVs for physical deception roles to shape an adversary's ability to visually observe and orient to situations, the US military can decrease risk to air and ground combatants during mission execution by causing adversaries to expend resources, delay their reactions, or react incorrectly to tactical situations.