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SAE Truck & Off-Highway Engineering: August 2023

2023-08-10
Enhancing truck-sensor modularity Kodiak Robotics' fifth-generation sensor stack and new SensorPods boost sensor and GPU performance and improve power efficiency. Bosch high on hydrogen The supplier is committed to all facets of the H2 economy as volume production of its power module kicks off for Nikola's Class 8 fuel-cell truck. Constructing bus structures with stainless steel Outokumpu and collaborators show a possible weight reduction of up to 35% by using high-strength stainless steel in place of carbon steel. Volta Zero is U.S. bound The startup plans to apply lessons learned in Europe to the U.S. market, bringing a "small fleet" of electric trucks for potential customers by the end of the year.
Magazine

SAE Off-Highway Engineering: November 6, 2014

2014-11-06
Calibration and complexity Off-highway engine applications continue to increase in complexity to meet emissions regulations and fuel economy targets as well as to take advantage of advances in electrification and mechatronics. The model-based calibration process has become the industry standard. ECU advances take many paths Controllers are evolving rapidly, with a range of microcontrollers distributed throughout the vehicle Working remotely A new electrohydraulic steering technology that offers energy efficiency improvement, increased productivity, enhanced safety, and adaptability to operating conditions also has the capacity to support remote operation of a compact wheel loader.
Magazine

SAE Off-Highway Engineering: December 2, 2015

2015-12-02
Improving heavy-duty engine component efficiencies Cylinder deactivation can improve fuel economy by using a reduced number of cylinders that operate at higher loads and thermal efficiency, while other cylinders are turned off, when the engine operates at partial load conditions. A switching roller finger follower is one of the technologies that help make it work. Pumping up hydraulic capabilities Electrohydraulic advances keep coming as distributed electronics flex their muscle. Tracking the trends in commercial vehicle communications Industry insiders at Molex offer what they think the future may hold for heavy-duty components in 24/7 communications systems. ADAS system validation It is crucial that different advanced driver assistance systems functionalities interact seamlessly with existing electronic control unit (ECU) networks.
Magazine

SAE Off-Highway Engineering: August 5, 2015

2015-08-05
Making sense of autonomy Industry offers a range of sensors that will free humans from many tasks while also improving reliability, though devising strategies that meet demanding requirements without breaking the bank is no easy challenge. Life-cycle planning-Design and calibration for ultimate efficiency The ultimate power of Big Data technologies relies on the implementation of new strategies. Unlike a traditional engine calibration process, in which only calibration test data and model simulation data are used, multiple source data introduced into the adaptive engine calibration process contributes to efficiency and cost reduction. The complicated future of off-highway engines Developing an optimum engine is getting tricky now that the European Union has established a Stage V for off-highway engines, and the U.S. has not. What effect will this have on future engine designs?
Magazine

SAE Off-Highway Engineering: April 8, 2016

2016-04-08
Software's role continues to expand Design teams use different technologies to create new software and link systems together. Emissions regulations and engine complexity With the European Commission announcing a Stage V criteria emissions regulation for off-highway, scheduled to phase-in as earlly as 2019, there will be an end to a brief era of harmonized new-vehicle regulations. Will this affect an already complex engine development process? Evaluating thermal design of construction vehicles CFD simulation is used to evaluate two critical areas that address challenging thermal issues: electronic control units and hot air recirculation.
Magazine

SAE Off-Highway Engineering 2013-04-04

2013-04-04
Hybrids step forward Electric and hydraulic systems trim fuel consumption and emissions, boost performance. Braking for safety Researchers developed a simplified ABS/EBS ECU test bench to research the brake force control function of the EBS system using HIL simulation technology. A metered look at dosing pumps High delivery accuracy, low weight, and dependably long life have made solenoid-operated pumps widely used in mobile applications.
Magazine

SAE Off-Highway Engineering 2011-09-01

2011-09-01
The man challenges of Tier 4 engineering Cutting and controlling emissions are the surface goals, but designers must also manage to cut and control costs, while adding complexity. A cool look at heat protection CFD is used to predict flow and thermal fields within the engine compartment both at steady state and transient conditions. Hushing hydraulics Researchers from the Georgia Institute of Technology put their energies into novel, compact devices for reducing fluid-borne noise.
Magazine

SAE Off-Highway Engineering 2009-08-01

2009-08-01
Bosch Rexroth Executive Viewpoints-Vehicle Development Insights from Industry: Off-Highway 2020 and Beyond- - Insights from the inside. Briggs & Stratton Executive Viewpoints-Vehicle Development Insights from Industry: Off-Highway 2020 and Beyond- Collaborations will drive success in the future. Cummins Executive Viewpoints-Vehicle Development Insights from Industry: Off-Highway 2020 and Beyond- Achieving more for less. Dana Executive Viewpoints-Vehicle Development Insights from Industry: Off-Highway 2020 and Beyond- Off-highway realities. Delphi Executive Viewpoints-Vehicle Development Insights from Industry: Off-Highway 2020 and Beyond- Communicating 2020 style. Eaton Executive Viewpoints-Vehicle Development Insights from Industry: Off-Highway 2020 and Beyond- My electronic crystal ball is full of hydraulic fluid.
Magazine

SAE Off-Highway Engineering 2006-09-01

2006-09-01
Integration helps fuel push for conservation As rising fuel prices and looming environmental regulations bring fuel economy to the fore, hydraulic system developers are pitching in to improve efficiency and help conserve precious resources. Simulating hydraulic valve pressure drop CFD software is being used more and more frequently during the design of off-highway systems and components. 2006 Commercial Vehicle Congress Preview International Truck and Engine executives head the charge for "positive industry change" at SAE's third Congress for the on-and off-highway communities. Position sensing in machine controls As performance requirements for off-highway equipment become more demanding, the need for greater control of motion and power grows as well.
Magazine

SAE Off-Highway Engineering 2002-06-01

2002-06-01
The history and future of two-stroke engines While supporters of two-stroke engines emphasize their advantages, naysayers have for years been predicting the death of the little engine that could. Active suspension systems Engineers from Birrana have designed a load-sensing system for mining trucks and haulers that reduces torsional, vibration, and shock loads on a vehicle's structure. CFD simulations inside hydraulic valves Engineers from HUSCO studied the forces induced by oil flow on hydraulic valve actuators with the aim of minimizing their effects. Electronic control for transmissions A third-generation transmission electronic control system developed by Allison primarily for mobile equipment applications will be phased into all of its off-highway transmissions.
Magazine

SAE Off-Highway Engineering 2002-02-01

2002-02-01
Evolution of ac-drive technology The introduction of inverter drives has stimulated development of the ultra-class haul trucks in operation today. Hydraulics in the age of specialization Today's hydraulics are to earlier systems as Sim City is to Lincoln Logs. Increasing sophistication has changed the way companies such as Eaton and Caterpillar build equipment, while users' expectations and regulators' demands keep rising. IT-tool for intelligent motion control A Danish mechatronic research program focused on intelligent motion control for rapid prototyping of fluid-power components and systems.
Magazine

SAE Off-Highway Engineering 2001-09-01

2001-09-01
Bridging the power gap An alliance between Cummins and Komatsu provides an intriguing prospect to the industrial engine market with the new QSK78 industrial engine. Large eddy simulation in hydraulic valves Cavitation in hydraulic spool valaves involves large-scale vortical structures in an unsteady submerged jet. According to engineers from Purdue University, curent CFD approaches do not accurately predict these unsteady vortices, nor do they properly account for bubble-dynamics/flow-structure interactions. Proving heavy-vehicle performance The Nevada Automotive Test Center and Mechanical Dynamics joined forces to redesign and improve the drivetrain, frame, steering, and other subsystems of a heavy-duty military-vehicle for the USMC. Tying it all together GPS. Engine diagnostics. Wireless communications. So much technology. So many voices. Is it a chorus of the Tower of Babel?
Magazine

SAE Off-Highway Engineering 2000-06-01

2000-06-01
Technology for small-engine emissions reduction Swiss researchers used a modern four-stroke engine in conjunction with a commercially available catalytic converter and special gasoline to develop a significantly cleaner-running walk-behind mower. Large-scale application of J1939 The SAE electronic systems communication standard provides a method for achieving engineering flexibility, product standardization, parts rationalization, service, and customer convenience. Focus on electronics OEMs and their suppliers are developing vehicle systems for improved vehicle operation and reliability/durability with the help of electronics. The following pages review some recent industry advancements. 2000 SAE International Off-Highway Congress: one for the ages From antique off-highway equipment to the latest in intelligent vehicle technology, the 2000 SAE International Off-Highway & Powerplant Congress & Exposition brings yesterday and tomorrow together today.
Magazine

Momentum, the Magazine for Student Members of SAE International 2011-09-29

2011-09-29
I was promised flying cars Though flying cars seem unlikely to become reality anytime soon, driverless vehicle technology is improving more quickly than you might expect. Quantum leaps toward world solar car title Armed with a dramatically lighter and aerodynamically cleaner racecar, the University of Michigan team likes its chances down under in the 2011 World Solar Challenge. Designing an aerodynamic undertray for a Formula style racecar Using CFD analysis, a master's student discovers an effective design for the undertray of a Formula SAE racecar. Hypersonic possibilities When it comes to reviving high-speed air travel, it all comes down to propulsion, propulsion, propulsion.
Magazine

MOMENTUM: APRIL 2017

2017-04-03
All about electronics UniBo Motorsport of the University of Bologna in Italy details its self-developed electronic control units and strategy for use in its Formula SAE cars. Golden Bear strong A dispatch from the coalfields of West Virginia describes the unique set of challenges faced by the Baja SAE team at West Virginia University Institute of Technology. And the SAE Collegiate Cup for best communicators goes to… The Kettering University's snowmobile team for its outstanding presentation to the SAE Mid-Michigan Section.
Magazine

MOBILITY ENGINEERING: June 2018

2018-06-01
Roadmap for future Indian passenger drone sector Internet of Vehicles: connected vehicles & data - driven solutions Development and verification of electronic braking system ECU software for commercial vehicle Engineering the Motivo Way Broad capabilities, unparalleled project diversity and an innovative culture have put this thriving California "idea factory" in high demand. Developing an alternative engine concept Ricardo's CryoPower engine leverages two unique combustion techniques for reduced emissions and fuel consumption-liquid nitrogen and split combustion. Long-haul trucking and stationary power generation will be the first beneficiaries of the technologies. Spark of genius Mazda's Skyactiv-X-the nexus of gasoline and diesel tech-remains on track for 2019 production. We test-drive recent prototypes to check development status. Plain bearings for aerospace applications
Magazine

MOBILITY ENGINEERING: June 2016

2016-06-01
Base-engine value engineering for higher fuel efficiency and enhanced performance Continuous improvement in existing engines can be efficiently achieved with a value engineering approach. The integration of product development with value engineering ensures the achievement of specified targets in a systematic manner and within a defined timeframe. Integrated system engineering for valvetrain design and development of a high-speed diesel engine The lead time for engine development has reduced significantly with the advent of advanced simulation techniques. Cars poised to become 'a thing' Making automobiles part of the Internet of Things brings both risks and rewards. Agility training for cars Chassis component suppliers refine vehicle dynamics at the high end and entry level with four-wheel steering and adaptive damping.
Magazine

Autonomous Vehicle Engineering: March 2021

2021-03-04
Editorial SPAC attack The Navigator Mapping the way to safe and natural automated driving Motorcycles Enter the ADAS Age The latest models from BMW, Ducati and KTM feature Bosch's new ACC setup, but further advancements will require navigating critical rider-control strategies. On the Way to SVA Aptiv says its Smart Vehicle Architecture central controller is the key to simpler, more compact and higher-performance ADAS and AV systems. New Insistence for Driver Assistance Panelists at SAE International's 2021 Government/Industry Meeting say assisted-driving technology is worthwhile - but effective driver monitoring is crucial. Flash! Lidar's Next Generation Arrives Technology solutions from new players and alliances are poised to drive down cost. Horiba MIRA's Vision for World-Class AV Testing A new autonomous vehicle development center called Assured CAV boasts a lengthy list of assets and capabilities.
Magazine

Automotive Engineering: September 1, 2016

2016-09-01
Solving the Greenhouse Gas puzzle While automakers and policymakers debate the TAR, engineers and product planners prepare for the steep climb to meet GHG and CAFE rules beyond 2022. Revving up thermal characterization in the component lab The latest generation of high-speed infrared cameras can capture airbag deployments and other fast-moving actions quickly and accurately. C3 consortium aims for soot solution A newly formed group of companies led by CFD specialists Convergent Science targets exhaust particulate reduction in the combustion chamber. Inside the autonomous vehicle With less focus on driver needs, comfort, safety, and occupant productivity will become key. Editorial: Bad gas?
Magazine

Automotive Engineering: May 2017

2017-05-04
Innovations for lightweighting Tough fuel-economy bogies for 2021 and beyond are driving new approaches to materials use, as seen in these case studies. Axellent progress AAM's new Quantum drive-axle technology is a leap forward in lightweight, efficient driveline systems aimed at 2020 and beyond. Low-temperature combustion ready for prime time? At SAE's High-Efficiency IC Engines Symposium, Delphi said its new, third-generation GDCI is promising, but even LTC proponents admit that challenges remain. More automation for ECU testing The latest fault-insertion tests enable engineers to run more test cases in less time.
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