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Executive Viewpoints Industry leaders offer their insights on the state of the heavy-duty on- and off-highway industries in this annual series of opinion pieces. The executives share their views on the most pressing technologies and trends shaping their business and the industry moving forward. Alternative power and connectivity top of mind Using power dense flywheel hybrid technology to cut fuel consumption of OH equipment IoT connections transform manufacturing, vehicle validation Annual Product Guide Supplier Directory Complete listing of industry suppliers categorized by technology area.

Collaborating on diesel emission control Stringent fuel-efficiency and criteria-pollutant standards call for new combustion strategies. The SwRI-led Advanced Combustion Catalyst and Aftertreatment Technologies consortium reinvents existing technologies and experiments with new catalysts to meet standards. More intelligence equals more efficiency, enhanced functionality Advanced systems require renewed focus on architectures, processors, sensors and networks. Appraising the potential for platooning in the U.S. Researchers from the National Renewable Energy Laboratory perform statistical analysis based on a large collection of real-world U.S. truck usage data to estimate the fraction of total miles that are technically suitable for platooning. Connected commercial vehicles bring cybersecurity to the fore Connectivity, automation and electrification will largely drive vehicle developments in the coming years, according to experts presenting at the revamped SAE COMVEC 17.

Putting lightweighting to the test Material laws and orientation information are coupled in a single finite element analysis to predict the performance of the hybrid composite beam under a dynamic three point bending load. Screens, cameras provide new look in cabs Video inputs are another option showing up on displays that increasingly offer touch control. Big performance in small packages By regulating light-duty engine variable speed fans based on heat rejection demands and ambient temperature, consistent power savings over the entire operating spectrum can be achieved.

QT steels make an impact The use of quenchd and tempered steels for dumper bodies reduces weight and fuel consumption while increasing payload capacity and wear life.

Autonomous plows ahead Agriculture, construction, mining-even marine-are advancing autonomous technology to improve the productivity and safety of vehicles on the job. Expediting engine design Simulation tools drive development of the most complex, fuel- efficient and powerful engines ever seen in off-highway applications. Industry 4.0: The smart factory arrives The plants that produce vehicles and their high-tech systems are increasingly employing intelligent systems, Big Data and advanced analytics to improve quality, safety and efficiency. The future is not so far-off Enhanced Cat 3500 engine boosts power 20%, trims fuel usage by 10% Phase 2 GHG rules driver for advanced technology, alternative fuels Eaton demonstrates waste heat recovery, variable valve actuation for HD diesels Hyliion develops add-on hybrid system for semi-trailers that reduces fuel consumption by 30% Tech-heavy Iveco Z Truck concept spawns 29 patents EPA's Grundler talks Phase 2 regs

Hybrids step forward Electric and hydraulic systems trim fuel consumption and emissions, boost performance. Braking for safety Researchers developed a simplified ABS/EBS ECU test bench to research the brake force control function of the EBS system using HIL simulation technology. A metered look at dosing pumps High delivery accuracy, low weight, and dependably long life have made solenoid-operated pumps widely used in mobile applications.

Heavy-duty designs on aftertreatment The introduction of stringent EPA 2015 regulations for locomotive/marine engines and IMO 2016 Tier III marine engines precipitated the need to develop large diesel engine aftertreatment systems. Gaining control of damping Strong nonlinearities of hydraulic systems and the unpredictable operating conditions of the specific application (e.g., uneven ground, varying loads) are the main challenges to the development of satisfactory general vibration damping methods and controls. Getting real about test cycles Fuel consumption of working machines is strongly influenced by machine specification, working environment, and operator behavior, therefore a mix of several test cycles is necessary. The case for Class 8 hybrids Hybrid technology may not be the best solution for all heavy-truck applications, but a Caron Engineering expert explains how it can still benefit Class 8 vehicles.

Heavy-duty engine blender Researchers at Southwest Research Institute and Navistar exploring the feasibility of micro-pilot diesel-injection dual-fuel combustion at key part load conditions found it offers ultra-low smoke and NOx emissions while maintaining diesel-comparable fuel consumption and noise levels.

FEA of light-vehicle cab's hydraulic mount Using finite element analysis on a cab's hydraulic mount can shorten product development time and reduce development costs significantly.

Designing the whole Connecting model-based system engineering through PLM tools to CAD, FEA, and physical test is on the horizon.

Hydraulic architecture strategies Researchers compare two different rule-based power-management strategies, in terms of their resultant fuel consumptions, through a simulation study as applied to a hybrid hydraulic multi-actuator displacement controlled system.

Easy to control Designers grab a range of technologies to create controls that are simpler for operators to use. Designing quiet off-highway equipment OEMs and suppliers are using new materials and innovative designs to reduce NVH for both vehicle operators and the environment. Using FEA in off-highway design The process of considering weld redundancy in virtual simulation is a complex way of ensuring that weldment design is robust enough to prevail over accidental weld redundancy that might occur during manufacturing. Efficient and effective leadership Frank O. Klegon, a 30-year SAE member and former product development VP at Chrysler, begins term as chief elective officer of SAE International. Making battlefield targets disappear The use of 'smart' special materials has the potential to radically alter the way military platforms are defended, and used.

Tier 4 for large bore Engineers show that a pre-turbine aftertreatment system offers clear and distinct benefits in terms of compact, cost-effective emissions reductions. Programmed for safety and reliability The software that adds features and functions is becoming more reliable as standards and new techniques transform design processes. Electrohydraulics improve with new lift-control strategy Fuel consumption, torque delivery, and emissions can all be improved through flexible control of the valve timing, duration, and lift.

Losing weight with lost foam casting Equipment made with lightweight materials can improve fuel consumption and increase available payload capacity.

Tying it all together Networks link control modules to bring more features and functions to the job site. Collaboration tools spread a wide net PLM suppliers are offering new tools that aid collaboration, expanding on core offerings in PDM, CAD, and CAE. The drive toward a hybrid transmission In-wheel hydraulic motors, hydraulic transformers, and a common pressure rail with accumulators put new meaning in the word drivetrain. A deep dive into metallurgical failure Even with the best engineering processes and quality planning, deviations can occur with the incoming material, things can go wrong during the manufacturing process, and service conditions can be different than expected. Standards and 'coopetition' In the heavy-duty vehicle arena, adoption of standards for networking benefits everyone.

Communicating without drivers Autonomous vehiclesrely on data communications. A big plan for small engines The design procesas for Perkins' 400 Series is driven by choice via continuous product improvements, not just by regulations. Bringing field to lab Mahindra & Mahindra cuts testing and evaluation time with new test system and statistical tools. Planning new wheels for the Army The ambitious Future Tactical Truck Systems program aims to leverage commercial sector know-how to make safer, more capable military vehicles.

Changing demands reshape hydraulic components In a world of shrinking margins, fierce competition, and increasing regulations, equipment owners want nothing less than stellar performance from their equipment. Contact stress in valvetrains Engineers from Mahle compared FEA and Hertzian equations for the calculation of contact stress in a roller-follower valvetrain system. High-fidelity agricultural tires Researchers from Goodyear and John Deere developed finite element tire models capable of generating quasi-static spindle forces and moments for prescribed displacements over irregular terrain. Ag-equipment development challenges An engineer in the field discusses the need to tread carefully during the agricultural product-development process.

Simulating cab noise and vibration Researchers at kubota and Doshisha University have established a prediction method for the engine-idling state using statistical energy analysis. Manufacturing cost estimating Caterpillar's ACT Group uses Micro Estimating Systems' computer-aided estimating program to increase efficiency and decrease operating costs in powder-metal part manufacturing. In search of greener pastures Agricultural OEMs are looking at the total life cycle to develop more environmentally conscious products and processes. Emissions and lubrication More stringent diesel emissions legislation is placing an increased burden on engine lubricant in the form of soot loading.

When real life and FEA meet Model validation becomes the focus for building the chassis of a BAJA SAE vehicle. One student offers his advice for making smart choices while using FEA. Wait...where is Manitoba? Andrew Smith, Executive Vice Chair for the University of Manitoba's SAE International Chapter faces limited resources and the growth of what was once a small team. High hopes or just dreaming? A look at how Asia's aircraft manufacturers are trying to break into new markets to challenge the status quo. Operators see bright screens in their future HMIs borrow from tablets, phones to help operators perform a broad range of tasks.

Inductive approach An engineering professor from Ryerson uses MapleSim to introduce more exploratory methods of teaching. Monash University scores fourth Formula SAE-A win The Monash University Formula SAE-A team demonstrated its dominance by winning its fourth consecutive Australasian event in Melbourne last December. Audi Urban Intelligent Assist The three-year joint effort between Audi AG, the Volkswagen Group Electronics Research Laboratory (ERL) in Belmont, CA, the University of Southern California, the University of California at Berkeley, and the University of California at San Diego aimed at improving drivers' information and decision-making capabilities. Hovering aircraft programs The AW609 tiltrotor and the X3 compound helicopter offer different technology solutions to the challenge of achieving higher speeds and higher-quality point-to-point air transport.