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Ford's new four The largest engine development program in company history will lead to at least 200 applications, starting with the new Mondeo's Duratec HE and replacement of its existing cast-iron-block four-cylinders with higher aluminum content powerplants. GM Powertrain's new inline six for SUV's For the first time in nearly two decades, three new General Motors vehicles will feature an inline six-cylinder engine developed by GM Powertrain. Fuel-stratified injection from VW Though gasoline direct-injection technology is being introduced in the Lupo FSI, VW says it easily can be adapted for high-volume use in larger vehicles such as the Polo and Golf. LS6 for Z06 The latest high-performance Corvette engine features improved breathing, new pistons, an increased compression ratio, and a new high-profile camshaft.

Spark-ignition engine trends In the face of growing competition from diesels and alternative power sources, some of the latest prototype and production gasoline-fueled engines show how continued engineering development is meeting demands for more power, reduced fuel consumption and emissions, and more efficient packaging. Expanding supplier capabilities through consolidation The pace of consolidation in the automotive industry has slowed somewhat, but its importance has not diminished. Raymond A. Morris named SAE Executive Vice President THe 27-year SAE veteran promises to focus on the needs of the customer and to become better acquainted with the Detroit automotive industry.

A different automatic Developed in conjunction with BorgWarner, Volkswagen's DSG automatic six-speed gearbox is aimed at enthusiasts and has fuel consumption superior to a manual gearbox. Accident avoidance GM and Delphi are testing adaptive cruise control and collision-warning technologies in the hope of ultimately increasing driver awareness and reducing driving behaviors that can lead to accidents. Branding vehicle dynamics The use of active systems and common hardware across several vehicle platforms, with different calibrations and control algorithms, can offer variations in character and brand, according to Prodrive Automotive technology. The drive for improved dynamics For the new XJ, Mike Cross, Jaguar's Chief Engineer for Vehicle Integrity, and his team aimed to preserve the isolation and feel of the previous car, but instill the handling precision and steering accuracy of the S-Type.

NAIAS supplier guide: what's behind the show cars Seductive surfaces and shocking shapes are what catches the eye at this annual winter mega-car-show in Detroit, but functional parts are key to a new model's ultimate success. Direct-injection resurgence The Japanese OEMs are integrating the latest-generation technology into their newest gasoline and diesel engines, focusing the latter on export markets such as Europe. Hybrids pose electronics challenges The vexing technical issues of integrating conventional and electric propulsion systems are complicated by the push to trim cross. Testing ways to cut NVH costs Traditional approaches to conducting noise, vibration, and harshness testing are often very costly for companies, but alternative solutions exist. Hydrogen power for the masses Japanese companies continue to invest in development of fuel-cell vehicles and hydrogen production capability.

Technology development under pressure Achieving major cuts in CO2 emissions and fuel consumption continue to be the big challenges facing the European automotive industry. But are the targets realistic, can emerging technology deliver solutions, is driveability likely to suffer, and will the end-user face higher costs? Pulling power The European industry is creating more (or at least as much) with less for the latest-generation powertrains. Chassis evolution Is it time for suspension system designs--increasingly costly to develop--to be standardized to conform to the ride and handling requirements of particular types and segments of cars instead of constantly being re-invented? The mere idea is anathema to some, but tempting common sense to others. Creature comforts Priorities for interior design are many and include increased safety, reduced noise, greater comfort, less complex ergonomics, and more systems support for the driver.

AEI Best Engineered Vehicle 2011- Chevrolet Volt General Motors' pioneering E-REV eliminates range-to-empty worries with a cleverly engineered powertrain that makes Volt the right EV at the right time- and AEI's Best Engineered Vehicle for 2011. Government boost key to biofuel future Biofuel companies are determined to become viable on their own but want continued government assistance if oil companies receive assistance, too. More from less Trimming fuel consumption and emissions requires higher voltages, greater computing power, and more money. Finding the right balance Engineers identify key technology trends such as the necessity for lighter, smaller engines and vehicles- and stress that managing trade-offs is an especially tough challenge. Automotive Engineering International 2011 tech awards The editors of Automotive Engineering International preview the most innovative supplier technologies to be displayed April 12-14 in Detroit at the SAE 2011 World Congress.

Big losers Heavy trucks increasingly employ lighter-weight materials and sleeker shapes in an effort to trim fuel consumption and emissions.

Jaguar's green technology Jaguar is synonymous with sporting elegance and refinement-and now also high tech materials and green endeavour. Ian Adcock gets the inside story from the all new XJ's engineering design team Spotlight on Phil Hodgkinson Phil Hodgkinson talks with Ian Adcock about Jaguar Land Rover's future engineering strategy EcoBoost set to cut fuel consumption by 20% Ford's EcoBoost is about more than cutting engine capacity and adding direct injection, turbocharging and twin variable camshafts. Automotive Design reveals the technology behind the headlines

Inductive approach An engineering professor from Ryerson uses MapleSim to introduce more exploratory methods of teaching. Monash University scores fourth Formula SAE-A win The Monash University Formula SAE-A team demonstrated its dominance by winning its fourth consecutive Australasian event in Melbourne last December. Audi Urban Intelligent Assist The three-year joint effort between Audi AG, the Volkswagen Group Electronics Research Laboratory (ERL) in Belmont, CA, the University of Southern California, the University of California at Berkeley, and the University of California at San Diego aimed at improving drivers' information and decision-making capabilities. Hovering aircraft programs The AW609 tiltrotor and the X3 compound helicopter offer different technology solutions to the challenge of achieving higher speeds and higher-quality point-to-point air transport.

Losing weight with lost foam casting Equipment made with lightweight materials can improve fuel consumption and increase available payload capacity.

Tier 4 for large bore Engineers show that a pre-turbine aftertreatment system offers clear and distinct benefits in terms of compact, cost-effective emissions reductions. Programmed for safety and reliability The software that adds features and functions is becoming more reliable as standards and new techniques transform design processes. Electrohydraulics improve with new lift-control strategy Fuel consumption, torque delivery, and emissions can all be improved through flexible control of the valve timing, duration, and lift.

Hydraulic architecture strategies Researchers compare two different rule-based power-management strategies, in terms of their resultant fuel consumptions, through a simulation study as applied to a hybrid hydraulic multi-actuator displacement controlled system.

Heavy-duty engine blender Researchers at Southwest Research Institute and Navistar exploring the feasibility of micro-pilot diesel-injection dual-fuel combustion at key part load conditions found it offers ultra-low smoke and NOx emissions while maintaining diesel-comparable fuel consumption and noise levels.

Heavy-duty designs on aftertreatment The introduction of stringent EPA 2015 regulations for locomotive/marine engines and IMO 2016 Tier III marine engines precipitated the need to develop large diesel engine aftertreatment systems. Gaining control of damping Strong nonlinearities of hydraulic systems and the unpredictable operating conditions of the specific application (e.g., uneven ground, varying loads) are the main challenges to the development of satisfactory general vibration damping methods and controls. Getting real about test cycles Fuel consumption of working machines is strongly influenced by machine specification, working environment, and operator behavior, therefore a mix of several test cycles is necessary. The case for Class 8 hybrids Hybrid technology may not be the best solution for all heavy-truck applications, but a Caron Engineering expert explains how it can still benefit Class 8 vehicles.

Hybrids step forward Electric and hydraulic systems trim fuel consumption and emissions, boost performance. Braking for safety Researchers developed a simplified ABS/EBS ECU test bench to research the brake force control function of the EBS system using HIL simulation technology. A metered look at dosing pumps High delivery accuracy, low weight, and dependably long life have made solenoid-operated pumps widely used in mobile applications.

Autonomous plows ahead Agriculture, construction, mining-even marine-are advancing autonomous technology to improve the productivity and safety of vehicles on the job. Expediting engine design Simulation tools drive development of the most complex, fuel- efficient and powerful engines ever seen in off-highway applications. Industry 4.0: The smart factory arrives The plants that produce vehicles and their high-tech systems are increasingly employing intelligent systems, Big Data and advanced analytics to improve quality, safety and efficiency. The future is not so far-off Enhanced Cat 3500 engine boosts power 20%, trims fuel usage by 10% Phase 2 GHG rules driver for advanced technology, alternative fuels Eaton demonstrates waste heat recovery, variable valve actuation for HD diesels Hyliion develops add-on hybrid system for semi-trailers that reduces fuel consumption by 30% Tech-heavy Iveco Z Truck concept spawns 29 patents EPA's Grundler talks Phase 2 regs

QT steels make an impact The use of quenchd and tempered steels for dumper bodies reduces weight and fuel consumption while increasing payload capacity and wear life.

Executive Viewpoints Industry leaders offer their insights on the state of the heavy-duty on- and off-highway industries in this annual series of opinion pieces. The executives share their views on the most pressing technologies and trends shaping their business and the industry moving forward. Alternative power and connectivity top of mind Using power dense flywheel hybrid technology to cut fuel consumption of OH equipment IoT connections transform manufacturing, vehicle validation Annual Product Guide Supplier Directory Complete listing of industry suppliers categorized by technology area.