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Technical Paper

Vibration Qualification Test of an Aircraft Piccolo Tube Using Multiple-Input-Multiple-Output Control Technology

2013-09-17
2013-01-2315
Wing Anti-Icing Systems (WAIS) are integral part of a wing design. Their presence ensures safety in all-weather conditions. In standard designs, the WAIS are fitted in the slat internal structure and runs throughout its span in between the ribs. Given its critical function, such a system has to pass qualification test. The test specification is dictated by international standards. In the case discussed in this article, the standard adopted is the RTCA DO-160G “Environmental Conditions and Test Procedures for Airborne Equipment”. In particular, the work presented here concerns with the Vibration environmental test. The standard prescribes a number of dynamic tests to be carried out on the AIS: random, shock and sine excitation tests have to be performed in order to study their effect on the parts composing the Anti-Icing System. The standard prescribes vibration levels at the attachment locations of the AIS to the wings' ribs.
Technical Paper

Using Mechanical-Acoustic Reciprocity for Diagnosis of Structure Borne Sound in Vehicles

1993-05-01
931340
The low frequency interior noise in cars is for a large part the result of structure borne excitation. The transfer of the structure borne sound involves a large number of components of the engine suspension, wheel suspension and chassis which are all potentially contributing to the overall noise level. This process can be analyzed through a combination of transfer function measurements with operational measurements under normal conditions. This technique, called transfer path analysis, requires large numbers of transfer function measurements with excitation of the body or cabin at the rubber mountings. Unfortunately, bad access to these crucial measurement locations causes either high instrumentation and measurement effort or less accurate measurement data. The practicality and quality of the measurements can be improved by using reciprocal measurements for the mechano-acoustic transfer of the body or cabin structure; a loudspeaker in the cavity is used for the reciprocal excitation.
Technical Paper

Time-domain Transfer Path Analysis for Transient Phenomena Applied to Tip-in/Tip-out (Shock & Jerk)

2012-06-13
2012-01-1545
Tip-in/Tip-out of the accelerator pedal generates transient torque oscillations in the driveline. These oscillations may be amplified by P/T, suspension and body modes and will eventually be sensible at the receiver side in the vehicle, for example at the seat or at the steering-wheel. The forces that are active during this transient excitation are influenced by non-linear effects in both the suspension and the power train mounts. In order to understand the contribution of each of these forces to the total interior target response (e.g. seat rail vibration) a detailed investigation is performed. Traditional force identification methods are not suitable for low-frequent, transient phenomena like tip-in/tip-out. Mount stiffness method can not be used because of non-linear effects in the P/T and suspension mounts. Application of matrix inversion method based on trimmed body vibration transfer functions is not possible due to numerical condition problems.
Technical Paper

Time-Domain Source Contribution Analysis Method for In-Room Pass-By Noise

2011-05-17
2011-01-1609
This paper presents a new time-domain source contribution analysis method for in-room pass-by noise. The core of the method is a frequency-domain ASQ model (Airborne Source Quantification) representing each noise generating component (engine, exhaust, left and right tyres, etc.) by a number of acoustic sources. The ASQ model requires the measurement of local FRF's and acoustic noise transfer functions to identify the operational loads from nearby pressure indicator responses and propagate the loads to the various target microphones on the sides of the vehicle. Once a good ASQ model is obtained, FIR filters are constructed, allowing a time-domain synthesis of the various source contributions to each target microphone. The synthesized target response signals are finally recombined into a pass-by sound by taking into account the speed profile of the vehicle.
Technical Paper

Suspension Analysis in View of Road Noise Optimization

1993-05-01
931343
As powertrain noise is better and better controlled, road inputs become more important. The trend to mount 6 cylinder engines in smaller cars also emphasizes the importance of road induced noise. A method to qualify and quantify the different contributions is presented and illustrated. This methodology is based on a novel combination of existing technology: transferpath analysis, traditionally used for ranking of powertrain inputs on one hand and principal component analysis, traditionally used for visualisation of operating shapes in a multiple uncorrelated input environment. As suspension inputs represent multiple incoherent sources, the classical vector summation used in noise path analysis is not applicable. On the other hand, root mean square summation of all contributions does not keep track of phase relations between suspension-body connections which are important in the understanding of the global picture.
Technical Paper

Structural Modelling of Car Panels Using Holographic Modal Analysis

1999-05-17
1999-01-1849
In order to optimise the vibro-acoustic behaviour of panel-like structures in a more systematic way, accurate structural models are needed. However, at the frequencies of relevance to the vibro-acoustic problem, the mode shapes are very complex, requiring a high spatial resolution in the measurement procedure. The large number of required transducers and their mass loading effects limit the applicability of accelerometer testing. In recent years, optical measuring methods have been proposed. Direct electronic (ESPI) imaging, using strobed continuous laser illumination, or more recently, pulsed laser illumination, have lately created the possibility to bring the holographic testing approach to the level of industrial applicability for modal analysis procedures. The present paper discusses the various critical elements of a holographic ESPI modal testing system.
Technical Paper

Sound Quality Equivalent Modeling for Virtual Car Sound Synthesis

2001-04-30
2001-01-1540
The pressure on development cycles in the automotive industry forces the acoustical engineers to create awareness of sound quality in the early stages of development, perhaps even before a physical prototype is available. Currently, designers have few tools to help them listen to their “virtual” models. For the design of a synthesis platform of in-vehicle binaural sound, the sound should be modeled with almost identical sound quality perception. A concept is presented where the total sound of a vehicle is split in a number of components, each with its own sound characteristics. These characteristics are described in a signal model that allows the analysis of an existing sound into a limited number of signal components: orders-frequency spectra, time envelopes and time recordings.
Technical Paper

Simulating Acoustic Engine Performance Over a Broad Frequency Range

2011-01-19
2011-26-0019
Acoustic performance of vehicle engines is a real challenge for powertrain design engineers. Quiet engines are required to reduce noise pollution and satisfy pass-by noise regulations, but also to improve the driving comfort. Simulation techniques such as the Boundary Element Method (BEM) have already been available for some time and allow predicting the vibro-acoustic response of engines. Although the accuracy of these simulation techniques has been proven, a challenge still remains in the required computation time. Given the large amount of speeds for a full engine run-up and the need to cover a large frequency range, computation times are significant, which limits the possibility to perform many design iterations to optimize the system. In 2001, Acoustic Transfer Vectors (ATV) [1] have been presented to adequately deal with multiple rpm. The ATV provide the acoustic response for unit surface velocities and are therefore independent from the engine's actual surface vibrations.
Technical Paper

Prediction of System-Level Gear Rattle Using Multibody and Vibro-Acoustic Techniques

2004-09-27
2004-32-0063
The objective of this paper is to present the development and the use of a numerical model to predict noise radiated from manual gearboxes due to gear rattle using Computer-Aided Engineering (CAE) technologies. This CAE process, as outlined in this paper, includes measured data, computational flexible multibody dynamics, and vibro-acoustic analysis. The measured data is used to identify and reproduce the input excitation which is primarily generated from engine combustion forces. The dynamic interaction of the gearbox components, including flywheel, input/output shafts, contacting gear-pairs, bearings, and flexible housing is modeled using flexible multibody techniques. The acoustic response to the vibration of the gearbox housing is then predicted using vibro-acoustic techniques. These different technologies are augmented together to produce a virtual gearbox that can be used in noise, vibration, and harshness (NVH) performance evaluations.
Technical Paper

Performance Comparison of Real-Time and General-Purpose Operating Systems in Parallel Physical Simulation with High Computational Cost

2014-04-01
2014-01-0200
Real-time simulation is a valuable tool in the design and test of vehicles and vehicle parts, mainly when interfacing with hardware modules working at a given rate, as in hardware-in-the-loop testing. Real-time operating-systems (RTOS) are designed for minimizing the latency of critical operations such as interrupt dispatch, task switch or inter-process communication (IPC). General-purpose operating-systems (GPOS), instead, are designed for maximizing throughput in heavy-load systems. In complex simulations where the amount of work to do in one step is high, achieving real-time depends not only in the latency of the event starting the step, but also on the capacity of the system for computing one step in the available time. While it is demonstrated that RTOS present lower latencies than GPOS, the choice is not clear when maximizing throughput is also critical.
Technical Paper

On-Line Sound Brush Measurement Technique for 3D Noise Emission Studies

2013-05-13
2013-01-1973
A key issue in noise emission studies of noise producing machinery concerns the identification and analysis of the noise sources and their interaction and radiation into the far field. This paper presents a new acoustic measurement technique for noise source identification in stationary applications. The core of the technology is a handheld measurement instrument combining a position and orientation tracking device with a 3D sound intensity probe. The technique allows an on-line 3D visualization of the sound field while moving the probe freely around the test object. By focusing on the areas of interest, troublesome areas can be identified that require further in-depth analysis. The measurement technique is flexible, interactive and widely applicable in industrial applications. This paper explains the working principle and characteristics of this new technology and positions it to existing methods like traditional sound intensity testing and array techniques.
Technical Paper

Numerical Modeling of Engine Noise Radiation through the use of Acoustic Transfer Vectors - A Case Study

2001-04-30
2001-01-1514
This paper presents the numerical modeling of noise radiated by an engine, using the so-called Acoustic Transfer Vectors and Modal Acoustic Transfer Vectors concept. Acoustic Transfer Vectors are input-output relations between the normal structural velocity of the radiating surface and the sound pressure level at a specific field point and can thus be interpreted as an ensemble of Acoustic Transfer Functions from the surface nodes to a single field point or microphone position. The modal counter part establishes the same acoustic transfer expressed in modal coordinates of the radiating structure. The method is used to evaluate the noise radiated during an engine run-up in the frequency domain. The dynamics of the engine is described using a finite element model loaded with a rpm-dependent excitation. The effectiveness of the method in terms of calculation speed, compared with classical boundary element methods, is illustrated.
Technical Paper

Noise Contribution Analysis at Suspension Interfaces Using Different Force Identification Techniques

2011-05-17
2011-01-1600
Road-tire induced vibrations are in many vehicles determining the interior noise levels in (semi-) constant speed driving. The understanding of the noise contributions of different connections of the suspension systems to the vehicle is essential in improvement of the isolation capabilities of the suspension- and body-structure. To identify these noise contributions, both the forces acting at the suspension-to-body connections points and the vibro-acoustic transfers from the connection points to the interior microphones are required. In this paper different approaches to identify the forces are compared for their applicability to road noise analysis. First step for the force identification is the full vehicle operational measurement in which target responses (interior noise) and indicator responses (accelerations or other) are measured.
Technical Paper

Measuring a Geometry by Photogrammetry: Evaluation of the Approach in View of Experimental Modal Analysis on Automotive Structures

2001-04-30
2001-01-1473
The very first step when starting an experimental modal analysis project is the definition of the geometry used for visualization of the resulting mode shapes. This geometry includes measurement points with a label and corresponding coordinates, and usually also connections and surfaces to allow a good visualization of the measured mode. This step, even if it sounds straightforward, can be quite time consuming and is often done in a rather approximate way. Photogrammetry is a technique that extracts 2D or 3D information through the process of analyzing and interpreting photographs. It is widely used for the creation of topographic maps or city maps, and more and more for quick modeling of civil engineering structures or accident reconstruction. The purpose of this paper is to evaluate the use of this technique in the context of modal testing of automotive structures.
Technical Paper

Investigation of Gravel Noise Mechanisms and Impact Noise Transfer

2007-05-15
2007-01-2274
Impact noise, inside a car, due to tire-launched gravel on the road can lead to loss of quality perception. Gravel noise is mainly caused by small-sized particles which are too small to be seen on the road by the driver. The investigation focuses on the identification of the mechanisms of excitation and transfer. The spatial distribution of the particles flying from a tire is determined, as well as the probable impact locations on the vehicle body-panels. Finally the relative noise contributions of the body-panels are estimated by adding the panel-to-ear transfer functions. This form of Transfer-Path-Analysis allows vehicle optimization and target setting on the level of the tires, exterior panel treatment and isolation.
Technical Paper

Inverse Numerical Acoustics of a Truck Engine

2003-05-05
2003-01-1692
Source identification applied to a truck engine and using inverse numerical acoustics is presented. The approach is based on acoustic transfer vectors (ATV) and truncated singular value decomposition (SVD). Acoustic transfer vectors are arrays of transfer functions between surface normal velocity and acoustic pressure at response points. They can be computed using boundary element methods (indirect, direct or multi-domain direct formulations) or finite element methods (in physical or modal coordinates). Regularization techniques such as the so-called L-curve approach are used to identify the optimum SVD truncation. To increase the reliability of the source identification, the approach can use velocity measurements on the boundary surface as well as the standard nearfield pressure measurements. It also allows for linear or spline interpolation of the acoustic transfer vectors in the frequency domain, to increase computational speed.
Technical Paper

Integrated Engineering for Optimized Structural Dynamics Analysis

1992-04-01
920909
“Noise and vibration are not invented here!”. Undesirable structural dynamic behaviour is normally experienced on final assemblies, by which time the underlying cause of the problem is difficult to solve intuitively. Solving the problems classically involves the partial breakdown of assemblies and the application of various structural dynamics testing and analysis procedures. Preferably, noise and vibration problems should be avoided by designing the product right the first time, by the use of various integrated analysis and testing disciplines, from the component level to the final assembly. Such an approach is referred to, in a broader sense, by trendy themes as concurrent engineering, forward engineering, simultaneous engineering.... This paper analyzes trends in analytical and experimental structural dynamics toward better integration of the various discipline oriented techniques that are currently used.
Technical Paper

Identification, Quantification and Reduction of Structural- Borne Road Noise in a Mid-Size Passenger Car

1996-02-01
960195
This paper presents the measurement & analysis procedures and the results of a complete road noise identification and reduction project on a midsize passenger car. Operational interior noise signals and structural accelerations are measured for several test conditions. The operating data are decomposed into sets of mathematically independent phenomena by Principal Component Analysis. Operating Deflection Shape Analysis and Transfer Path Analysis are applied to each of these independent phenomena. Critical transfer paths are thus identified and quantified. The interior sound level is amplified when the frequency content of the transmitted energy coincides with structural resonances or standing waves of the interior car cavity. The vehicle is dynamically characterized by Experimental Structural Modal Analysis and by Acoustic Modal Analysis.
Technical Paper

Identification of the Best Modal Parameters and Strategies for FE Model Updating

2001-04-30
2001-01-1439
The use of numerical models as basis to assemble or modify all kind of new structures is increasing over the last years. This has as benefit that it reduces the number of expensive, physical prototypes. These numerical models however must be verified and validated against measured data. Updating is generally needed to guarantee accurate correspondence with reality. This paper focuses on an exhaust. It describes the different steps of the complete process from the acquisition till the updating. On the measurement side, some typical acquisition measures and an efficient approach to handle (slightly) inconsistent data sets is explained. On the numerical side, it is investigated how to achieve the final updated exhaust with physical relevant characteristics.
Technical Paper

Gear Mesh Excitation Models for Assessing Gear Rattle and Gear Whine of Torque Transmission Systems with Planetary Gear Sets

2007-05-15
2007-01-2245
This paper presents four methodologies for modeling gear mesh excitations in simple and compound planetary gear sets. The gear mesh excitations use simplified representations of the gear mesh contact phenomenon so that they can be implemented in a numerically efficient manner. This allows the gear mesh excitations to be included in transmission system-level, multibody dynamic models for the assessment of operating noise and vibration levels. After presenting the four approaches, a description is made regarding how they have been implemented in software. Finally, example models are used to do a comparison between the methods
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