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Training / Education

Vehicle Architecture for Hybrid, Electric, Automated, and Shared Vehicle Design

2024-09-10

Electric and hybrid vehicle engineers and designers are faced with the important issue of how to adequately configure required powertrain system components to achieve needed performance, occupant accommodation, and operational objectives. This course enables participants to fully comprehend vehicle architectural/configurational design requirements to enable efficient structural design, effective packaging of required components, and efficient vehicle performance for shared and autonomous operation. The importance of integrating these design requirements with specific vehicle user needs and expectations will be emphasized.

Training / Education

Understanding Energy Storage: The Battery Revolution

Anytime

This course discusses energy storage technologies, such as batteries, and how they affect the future of the transportation and power sectors. Specifically, it will explore why energy storage is important and how the battery revolution is already underway. The course will also examine the benefits of using battery energy storage for industrial products – underground mining – and mobility. The course mostly focuses on lithium-ion batteries.

Training / Education

The Pillars of Leadership

Anytime

This five-part series focuses on research, CEO interviews and corporate engagements of Jason Jennings and Laurence Houghton. These ideas and valuable practices of successful leaders have been converted to high-impact e-Learning as a “Front Row Seat” for managers and leaders – especially those who have great knowledge and technical ability but have not had the opportunity to learn from the best. Each lesson is filled with tips, stories and activities. Participants will be able to self-assess your leadership strengths and create an action plan for developing yourself and your teams.

Training / Education

Solid-State Batteries

Anytime

This course focuses on the next generation electrolytes for Li-ion and Lithium metal batteries, the solid electrolytes, explaining why the shift to a solid electrolyte is necessary, which types of solid electrolytes exist, how they work and their specific features and benefits.

Training / Education

Safe Handling of High Voltage Battery Systems

2024-06-18

This course will introduce participants to the risks encountered in handling high voltage battery systems and their component parts. With the understanding of these risks, the course will then address how to raise risk awareness and then methods of dealing with those risks. The outcome of this course should be improved avoidance of personal injury, reduced risk of reputation loss, product liability actions and reduced risk of loss of property and time. Participants will have an opportunity to participate in a real world battery handling case study scenario in which they will identify solutions for potential risk situations.

Training / Education

Principles of Metallurgy

Anytime

This online course teaches the basic microscopic structures present inside of metals, how these structures and metal composition influence metal strength, and how these structures can be modified using common manufacturing processes to obtain specific mechanical properties. Several examples are presented to demonstrate how common alloying and manufacturing methods are used to modify the microscopic structures and properties of metals. It includes twelve modules that are five to 25 minutes in length, followed by a quiz.

Training / Education

Power Convertors and Efficiency in Battery Applications

Anytime

Introduction to Power Electronic Converters: In this course, you will learn why we need power converters. We will discuss the basic principles of power conversion and you will receive a brief overview of the various types of power converters. You will learn how to recognize different voltage, current, and power levels, as well as the AC or DC character of electrical power, through examples of common, present-day electrical applications. Power conversion and efficiency in battery systems: In this course, you will be taken into the lab to get acquainted with power conversion principles and efficiency measurements.

Training / Education

PFMEA and the Control Plan - Overview and Application

The Process FMEA and Control Plan program introduces the basic concepts behind this important tool and provides training in how to conduct an effective PFMEA. First, the course explains what a PFMEA is and how it improves the long-term performance of your products, services and related processes by addressing process related failures. The role of the PFMEA in the overall framework of Quality Management System Requirements is explained as well as the role of the PFMEA in the Advanced Product Quality Planning (APQP) process. Additionally, the differences and relationships between the DFMEA and PFMEA are well defined.

Training / Education

Overview of AS6500, Manufacturing Management Program

Anytime

Poor manufacturing management can lead to cost overruns, schedule delays, and quality problems. In response, the SAE G-23 Manufacturing Management Committee developed and published AS6500, Manufacturing Management Program. The standard requires proven manufacturing management practices with the goal of delivering affordable and capable systems. It is applicable to all phases of a system acquisition life cycle and may be specified in a contract on any program with manufacturing content. This eLearning course addresses AS6500, why the standard was created, and how it relates to other SAE standards.

Training / Education

Out-Innovate the Competition

Anytime

Well-intentioned leaders, in their attempts to boost innovation, are inadvertently destroying it. Based on Stephen Shapiro’s bestselling book, Best Practices are Stupid: Ways to Out-Innovate the Competition, this online learning experience offers counterintuitive yet proven strategies for boosting innovation and making it a repeatable, sustainable, and profitable process. He teaches that innovation isn't just about generating occasional new ideas; it's about staying consistently one step ahead of the competition.

Training / Education

Nickel Metal Hydride (NiMH) Hybrid Battery Systems

Anytime

This course from SAE International training partner, FutureTech*, is a MUST for everyone servicing hybrid vehicles. Nickel metal hydride (NiMH) battery systems continue primary battery technology in hybrid vehicles and have been since the 2000 model year.  If a technical professional doesn't know the fundamentals of NiMH operation it is impossible for them to perform a solid diagnosis or repair.  This course will concentrate on the NiMH technology, how it performs as it ages, how it can effect vehicle performance and fuel economy, and how to test it by using a scan tool.

Training / Education

Metals Bundle

Anytime

Almost 75% of all elements are metals. Metals can be classified as either ferrous or non-ferrous and generally conduct electricity and heat well. Most metals are malleable and ductile and are, in general, heavier than other elemental substances. The following six eLearning courses are included in the Materials bundle. Each course is approximately one-hour in duration. See topics/outline for additional details. Introduction to Metals, Ferrous Metals, Nonferrous Metals, Classification of Steel, Essentials of Heat Treatment of Steel Exotic Alloys

Training / Education

Metallurgy of Steel: Principles

Anytime

Getting the strength and hardness you need in your steel requires knowledge of the effects of alloy composition and heat treating on steel properties. With knowledge of steel metallurgy you’ll be better able to: Select the most appropriate alloy and heat treating process for your application Evaluate suppliers Develop manufacturing processes Solve quality problems A good understanding of what can be done to modify the properties of steel is critical for being more productive and profitable.

Training / Education

Metal Forming

This course covers metal forming and related manufacturing processes, emphasizing practical applications. From forged or P/M connecting rods to tailor-welded blank forming, metal parts are integral to the automotive industry. As a high value adding category of manufacturing, metal forming is increasingly important to the core competency of automobile manufacturers and suppliers. A thorough survey of metal forming processes and metal forming mechanics will be performed, including bulk deformation, sheet-metal, and powder metallurgy operations. Design considerations are fully integrated into the course and are presented with every process.

Training / Education

Materials to Electrodes

Anytime

This course provides a deep yet simple explanation of the operational principles of a rechargeable battery. The course spotlights the importance and discusses the fundamentals of the ‘electrochemical cell’ which is the heart of any battery system independent of the storage size. A direct link is set forth between the chemical nature of the cell components and the storage properties of interest such as ‘electromotive force’ and gravimetric & volumetric capacities. Specific attention is directed towards lithium-ion batteries by presenting more details about the materials of choice for the anode/cathode together with their synthesis methods.

Training / Education

Managing Energy Data: Advanced Analytics

Anytime

Introduction to Managing Energy Data: The Internet of Things (IoT) revolution (eg. the vast spread of smart meters worldwide) is generating massive amounts of energy data, drastically transforming the sector and current energy systems. This digital transformation gives rise to more intelligent ways of managing energy and brings about opportunities for energy companies to improve their business models and services. This course contains a brief introduction to the topics presented in the course, from smart meters and smart metering data to data science.

Training / Education

Lithium Ion Family Battery Systems

Anytime

The lithium Ion family of technologies are the primary technology for plug-in and electric vehicles but, it is also being found in hybrid products. Each family can have a different discharging voltage characteristic which effects vehicle and Scan Tool diagnostics.  This five-part series will provide the necessary information on all of the lithium technologies, cell balancing systems, failure modes, diagnostics, and how these battery packs can be repaired instead of replaced.

Training / Education

Introduction to Hybrid and Electric Vehicle Battery Systems

2024-06-04

This course provides an introduction to the concepts of hybrid vehicles, their missions and role of batteries to meet requirements. Battery topics including limitations, trends in hybrid development, customer wants and needs, battery system development timelines, comparison of electrochemistries and safety will be examined. Current offerings, cost factors, pack design considerations and testing will also be reviewed. Participants will perform a battery pack analysis exercise using a real world application.

Training / Education

Introduction to Hybrid Electric Vehicle Systems

Anytime

Hybrid Electric Vehicle (HEV) models currently populating the vehicle electrification landscape indicate their dominance in the market. Although electric, plug-in, and fuel cell vehicles are making inroads in the market, the HEV stands as the market leader in adoption, and manufacturers have no plans on diminishing HEV production. HEV powertrain operation is totally different from the traditional vehicle. It is essential to understand the various operating modes and how failure modes in the hybrid system affect its operation.

Training / Education

Introduction to Design of Experiments (DOE) for Engineers

Anytime

Design of Experiments (DOE) is a methodology that can be effective for general problem solving, as well as for improving or optimizing product design and manufacturing processes. Specific applications of DOE include, but are not limited to, identifying root causes to quality or production problems, identifying optimized design and process settings, achieving robust designs, and generating predictive math models that describe physical system behavior. This introductory eLearning course provides an example scenario to give learners the opportunity to discover situations that may warrant a designed experiment.