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Standard

Torque-Tension Testing and Evaluation of Fastener Finishes

1998-12-30
USCAR11
This standard provides a test method for determining the torque-tension relationship of a fastener finish as applied to a surrogate screw for the purpose of measuring the frictional characteristic of the fastener finish. The results obtained by this test shall be used as a process control attribute of the fastener finish and shall not be utilized for specific applications.
Standard

TORQUE-TENSION TESTING AND EVALUATION OF FASTENER FINISHES

2020-11-19
USCAR11-2
This standard provides a test method for determining the torque-tension relationship of a fastener finish as applied to a surrogate screw for the purpose of measuring the frictional characteristic of the fastener finish. The results obtained by this test shall be used as a process control attribute of the fastener finish and shall not be utilized for specific applications.
Standard

Standard for Testing Automotive Miniature Bulbs

2002-04-15
USCAR3-2
The procedures contained in this specification cover the laboratory testing of miniature incandescent bulbs for use in automotive illumination and signaling applications.
Standard

SPECIFICATION FOR TESTING AUTOMOTIVE LIGHT BULB SOCKETS

2020-05-28
USCAR15-4
This specification establishes the requirements and test procedures for automotive miniature bulb retention devices, including wedge base sockets with integral connectors, direct wire wedge base sockets, bayonet base sockets with integral connectors, direct wire bayonet base sockets, wedge base and bayonet base sockets with circuit plate assemblies, and associated interfaces. Tests shall follow the sequence shown in the flow charts in Appendices E and F whenever the following occurs: New design. Design, material, or process change made to an existing device, which could affect the outcome of the test. The test sequences shown in Appendix G shall be run annually.
Standard

SPECIFICATION FOR TESTING AUTOMOTIVE LED MODULES

2020-08-03
USCAR33-1
This specification is a general level subsystem light source specification that establishes test requirements of light emitting diode (LED) components and modules for use in automotive lighting systems. The completed test data from this test specification is intended to be provided to the OEM by the Tier 1 lamp set maker as part of the lamp assembly PPAP. Re-testing shall be required if any portion of the approved LED module experiences a design, manufacturing, or component change. This document shall be applied to systems that meet the requirements for design, performance, and validation established by government standards. The LED module is defined as the LED devices and any electronics required to properly energize the LEDs using a vehicle electrical power system along with any associated electrical wiring, connectors, and thermal management system. Samples shall be tested as a subsystem and considered one test sample for the entire test sequence.
Standard

SPECIFICATION FOR TESTING AUTOMOTIVE LED MODULES

2013-02-19
USCAR33
This specification is a general level subsystem light source specification that establishes test requirements of Light Emitting Diode (LED) components and modules for use in automotive lighting systems. The completed test data to this test specification is intended to be provided to the OEM by the Tier I lamp set maker as part of the lamp assembly PPAP. Re-testing shall be required if any portion of the approved LED modules experiences a design, manufacturing or component change. This document shall be applied to systems that meet the requirements for design, performance and validation established by government standards. The LED module is defined as the LED devices and any electronics required to properly energize the LEDs using vehicle electrical power system along with any associated electrical wiring, connectors and thermal management system. Samples shall be tested as a subsystem and considered one test sample for the entire test sequence.
Standard

Performance Specification for Ultrasonically Welded Wire/Cable Termination

2009-12-18
USCAR38
IMPORTANT NOTICE: In any intended vehicle application, if the products covered by this specification are, or may be, subjected to conditions beyond those described in this document, they must pass special tests simulating the actual conditions to be encountered before they can be considered acceptable for actual vehicle application. Products certified by their supplier as having passed specific applicable portions of this specification are not to be used in applications where conditions may exceed those for which the product has been satisfactorily tested. The Authorized Person is the final authority as to what tests are to be performed on his or her parts and for what purpose these tests are required. He or she is also the final authority for resolving any questions related to testing to this specification and to authorizing any deviations to the equipment or procedures contained in this specification.
Standard

PERFORMANCE SPECIFICATION FOR AUTOMOTIVE UNIVERSAL SERIAL BUS (USB) CONNECTION SYSTEM

2022-07-04
USCAR30
Procedures included within this specification are intended to cover performance testing at all phases of development, production, and field analysis of any USB cable assemblies and associated connections that constitute the electrical connection systems between the consumer peripheral interface and the USB computer source in road vehicle applications. These procedures are only applicable to the USB connector and the cable. Unless otherwise specified, all of the tests listed in this specification are for both consumer and nonconsumer interface connectors.
Standard

NEW FINISH DEVELOPMENT DOCUMENT

2020-11-19
USCAR32-1
This standard lists variables that shall be investigated and reported as an initial investigation into new or revised surface finishes intended for use on fasteners. This standard provides instruction for producing a final report that will be used to determine if further investigation of a surface finish is justified. Further investigation may include tests and evaluations specific to an individual OEM prior to introduction/approval of the surface finish. The final report shall include the results, observations, and conclusions for all of the variables. The final report may be made up of several individual reports covering each variable. In all cases the laboratory performing the test, the test date and the report approver shall be included in the final report.
Standard

NEW FINISH DEVELOPMENT DOCUMENT

2007-03-13
USCAR32
This standard lists variables that shall be investigated and reported as an initial investigation into new or revised surface finishes intended for use on fasteners. This standard provides instruction for producing a final report that will be used to determine if further investigation of a surface finish is justified. Further investigation may include tests and evaluations specific to an individual OEM prior to introduction/approval of the surface finish. The final report shall include the results, observations, and conclusions for all of the variables. The final report may be made up of several individual reports covering each variable. In all cases the laboratory performing the test, the test date and the report approver shall be included in the final report.
Standard

FAKRA SMB RF CONNECTOR SUPPLEMENT

2003-06-04
USCAR18-2
This document is a supplement to DIN 72594 and is intended to give recommended usages for one and two way connectors and dimensional requirements for 2-way connectors which are not currently specified by DIN. The radio frequency (RF) connector interface specified herein is suited for unsealed automobile applications up to 3 GHz and is intended for in-line, board mount, device mount, straight or angled applications. Dimensional requirements are specified in this document to ensure interchangeability. Performance requirements are specified in SAE/USCAR-2, and in SAE/USCAR-17.
Standard

COAXIAL CABLE CONNECTOR INTERFACE – SQUARE OUTER CONDUCTOR

2002-02-22
USCAR19
This radio frequency (RF) connector interface specification is suited for unsealed automobile applications up to 2 GHz. Dimensional requirements are specified in this document to ensure interchangeability. This RF connector interface specification is intended for in-line, board mount, device mount, straight or angled applications. Performance requirements are specified in SAE/USCAR-2, and in SAE/USCAR-17.
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