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Journal Article

Finite Element Analysis Simulation of a Fireproof Test for an Aircraft Propulsion Engine Mount Structure Made of Titanium

2015-09-15
2015-01-2621
Aviation regulations requires that engine mounts, and other flight structures located in designated fire zones must be constructed of fireproof material so that they are capable of withstanding the effects of fire. Historically, steel is defined as being inherently fireproof, however, titanium was not. Therefore, a fireproof test was conducted using 6AL-4V titanium structure for the attachment of the propulsion system on a mid-size business jet to satisfy FAA Federal Aviation Requirement 25.865. To determine if the titanium structure would be able to support normal operating loads during the fire event, finite element analysis was performed on the titanium structure simulating the fire test. The fire test simulates a fire on the aircraft from the propulsion system by using a burner with jet fuel exposing the component to a 2000 °F (1093°C) flame. The 2000 °F (1093°C) Flame is calibrated based on FAA Advisory Circular AC20-135.
Technical Paper

Effect of Surface Processes on High-Cycle Fatigue Life of Titanium Alloys

2006-09-12
2006-01-3129
Abrasive blasting and chemical etching processes are often performed on titanium substrates to improve the adhesion performance of paints, coatings, and adhesives. Abrasive blasting and chemical etching processes alter the physical metallurgy of surfaces so they can produce varied and uncertain effects on the fatigue life of the substrate. The fatigue life of titanium subjected to various blasting intensities and etching has been determined and statistically analyzed. The results of this work indicate that, for titanium alloys, increased aluminum oxide abrasive blasting intensities decrease fatigue life and that chemical etching also decreases fatigue life.
Technical Paper

Comparison of 15-5PH Stainless Steel Type 1 versus Type 2 Fatigue Data for Aircraft Primary Structural Elements

2015-09-15
2015-01-2613
15-5PH is a precipitation-hardening, martensitic stainless steel used for primary structural elements such as engine mounts where corrosion resistance, high strength, good fatigue and fracture toughness is required. The material composition is defined in AMS5659M. This alloy can be either Type 1 - vacuum arc remelt (VAR) or Type 2 - electro slag remelt (ESR) and is most commonly heat treated per SAE AMS-H-6875 or AMS2759/3 to condition H1025 (an ultimate tensile strength of 155 ksi [1070 MPa] minimum). Typically material handbooks have limited fatigue data and most data is only for Type 1. Therefore, the fatigue properties of 15-5PH H1025 stainless steel for both Type 1 and Type 2 were determined. The objective of the fatigue testing was to generate a family of S-N curves (maximum stress versus number of cycles to failure) for a series of stress ratios across the entire range of cycles to failure.
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