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The Waste Collection Systems (WCS) for space vehicles have utilized a variety of hardware for collecting human metabolic wastes. It has typically required multiple missions to resolve crew usability and hardware performance issues that are difficult to duplicate on the ground. New space vehicles should leverage off past WCS systems. Past WCS hardware designs are substantially different and unique for each vehicle. However, each WCS can be analyzed and compared as a subset of ‘technologies’ which encompass fecal collection, urine collection, air systems, and urine pretreatment systems. Technology components from the WCS of various vehicles can then be combined to reduce hardware mass and volume while maximizing use of previous technology and proven human-equipment interfaces. Analysis of past US and Russian WCS are compared and extrapolated to Constellation missions.

A new waste collection system (WCS) is undergoing development for use in the extended duration orbiter (EDO). Requirements for missions up to 18 days and the capability for missions up to 30 days necessitate the development of a new WCS that will have the appropriate capacity. The new system incorporates design features from both Skylab and Space Shuttle Orbiter WCSs. For urine collection, airflow is used to entrain the fluid and transport it to the phase separator where it is separated from the airflow and pumped to the waste water tank. For fecal collection, airflow is used to transport the waste into a collection bag. After use, a plastic lid is installed on the bag, and the bag and contents are compacted. The system for EDO utilizes redundant fans and urine separators. Plans call for the new WCS to be implemented for OV-105 (Endeavor) as well as for EDO. This paper describes the design and development status of the new WCS.

The Space Shuttle waste management system has undergone a variety of design changes to improve performance and man-machine interface. These design improvements have resulted in more reliable operation and hygienic usage. Design enhancements include individual urinals, increased urine collection airflows, increased solids storage capacity, easier access to personal hygiene items, and additional wet trash stowage. The development and flight evaluation of these improvements are described herein. The Space Shuttle Orbiter has proved to be an invaluable test bed for development and in-flight evaluation of life support and habitability concepts which involve transport or separation of solids, liquids, and gases in a zero-g environment.

With the advent of manned spacecraft opportunities requiring routine and complex extravehicular activities (EVA) a new concept for heat rejection is mandatory in order to realize maximum crewmember productivity. An optimum extravehicular mobility unit (EMU) thermal control system must be capable of successful operation without requiring expendables and without introducing contaminants into the environment, and be readily regenerable. This paper presents a regenerable non-venting thermal control subsystem requirements specification generated for a Shuttle-related EMU, identifies candidate concepts capable of fulfilling the requirements for each thermal control subsystem application, evaluates each candidate concept with respect to the subsystem requirements, and selects the best approach for each requirement.

The Orion Crew Exploration Vehicle Module (CM) is being designed to operate in an atmosphere of up to 30% oxygen at a pressure of 10.2 psia for lunar missions. Spacecraft materials selection is based on a normal gravity upward flammability test conducted in a closed chamber under the worst expected conditions of pressure and oxygen concentration. Material flammability depends on both oxygen concentration and pressure, but since oxygen concentration is the primary driver, all materials are certified in the 30% oxygen, 10.2 psia environment. Extensive data exist from the Shuttle Program at this condition, which used essentially the same test methodology as the Constellation Program is currently using. Raising the partial pressure of oxygen in the Orion CM immediately before reentry, while maintaining the total cabin pressure at 14.7 psia, has been proposed to maximize the time the crew is able to breathe cabin air after splashdown.

Waste water pretreatment and recovered water posttreatment techniques are essential for Space Station life support in order to achieve the necessary quality required of recycled water. This paper identifies methods of pre- and post-treatment applicable to spacecraft water recovery by distillation. The results of laboratory investigations show that oxidizers, which typically have been components of urine pretreatment formulas, produce many volatile organic compounds that contaminate the distillate and must later be removed by posttreatment. Two new nonoxidizing urine pretreatment formulas have been tested which minimize the generation of volatile organics and thereby significantly reduce posttreatment requirements. Three posttreatment methods were identified from among the many candidates that look promising (either alone or in combination) for removing organic contaminants in recovered water to nondetectable or barely detectable levels.

Low Lunar Orbit (LLO) poses unique thermal challenges for the orbiting space craft, particularly regarding the performance of the radiators. The IR environment of the space craft varies drastically from the light side to the dark side of the moon. The result is a situation where a radiator sized for the maximal heat load in the most adverse situation is subject to freezing on the dark side of the orbit. One solution to this problem is to implement Phase Change Material (PCM) Heat Exchangers. PCM Heat Exchangers act as a “thermal capacitor,” storing thermal energy when there is too much being produced by the space craft to reject to space, and then feeding that energy back into the thermal loop when conditions are more favorable. Because they do not use an expendable resource, such as the feed water used by sublimators and evaporators, PCM Heat Exchangers are ideal for long duration LLO missions.

The International Space Station (ISS) is gaining many new capabilities in 2008. The delivery of the United States Operation Segment (USOS) Regenerative Environmental Control and Life Support (ECLS) Systems allow for the ISS crew expansion from 3 to 6 members. The ability to process recovered condensate and produce oxygen from water has been available on the Russian Segment (RS) since the astronauts and cosmonauts have been living on the ISS. The U.S. systems introduce the ability to process urine in addition to condensate greatly reducing the amount of water needed from the ground each year while also reducing the amount of time astronauts need to spend maintaining the systems. However, the interconnectedness of these systems may create operational difficulties and cause the loss of otherwise recoverable water. This paper outlines the current and future USOS and Russian system architectures, system interdependencies and the inter-segment relationships.

The International Space Station (ISS) Russian Segment currently provides potable water dispensing capability for crewmember food and beverage rehydration. All ISS crewmembers rehydrate Russian and U.S. style food packages from this location. A new United States On-orbit Segment (USOS) Potable Water Dispenser (PWD) is under development. This unit will provide additional potable water dispensing capability to support an on-orbit crew of six. The PWD is designed to provide incremental quantities of hot and ambient temperature potable water to U.S. style food packages. It will receive iodinated water from the Fuel Cell Water Bus in the U.S. Laboratory element. The unit will provide potable-quality water, including active removal of biocidal iodine prior to dispensing. A heater assembly contained within the unit will be able to supply up to 2.0 liters of hot water (65 to 93°C) every thirty minutes.

The International Space Station (ISS) United States Operational Segment (USOS) currently provides a Temporary Sleep Station (TeSS) as crew quarters for one crewmember in the Laboratory Module. The Russian Segment provides permanent crew quarters (Kayutas) for two crewmembers in the Service Module. The TeSS provides limited electrical, communication, and ventilation functionality. A new permanent rack sized USOS ISS Crew Quarters (CQ) is being developed. Up to four CQs can be installed into the Node 2 element to increase the ISS crewmember size to six. The new CQs will provide private crewmember space with enhanced acoustic noise mitigation, integrated radiation reduction material, controllable airflow, communication equipment, redundant electrical systems, and redundant caution and warning systems.

The NASA-developed space-suit configurations for Project Mercury and the Gemini Program originated from high-altitude-aircraft full-pressure-suit technology. These early suits lacked sophisticated mobility systems, since the suit served primarily as a backup system against the loss of cabin pressure and required limited pressurized intravehicular mobility functions for a return capability. Beginning with the Gemini Program, enhanced mobility systems were developed to enable crewmembers to perform useful tasks outside the spacecraft. The zero-prebreathe Hark III (ZPS Mk III) model of a higher operating pressure (57.2 kN/m2 (8.3 psi)) space-suit assembly represents a significant phase in the evolutionary development of a candidate operational space-suit system for the Space Station Program. The various design features and planned testing activities for the ZPS Mk III 57.2-kN/m2 (8.3 psi) space suit are described and identified.

Fire detection, post fire atmospheric monitoring, fire extinguishing, and post fire atmospheric cleaning are vital components of a spacecraft fire response system, Preliminary efforts focused on the technology evaluation of fire detection, post fire atmospheric monitoring and post fire cleanup systems under realistic conditions are described in this paper. While the primary objective of testing is to determine the performance of a smoke mitigation filter, supplemental evaluations measuring the smoke-filled chamber handheld Commercial Off The Shelf (COTS) atmospheric monitoring devices (combustion product monitors) are conducted. The test chamber consists of a 1.4 cubic meter (50 cu. ft.) volume containing a smoke generator.

Increased nickel concentrations in the IATCS coolant prompted a study of the corrosion rates of nickel-brazed heat exchangers in the system. The testing has shown that corrosion is occurring in a silicon-rich intermetallic phase in the braze filler of coldplates and heat exchangers as the result of a decrease in the coolant pH brought about by cabin carbon dioxide permeation through polymeric flexhoses. Similar corrosion is occurring in the EMU de-ionized water loop. Certain heat exchangers and coldplates have more silicon-rich phase because of their manufacturing method, and those units produce more nickel corrosion product. Silver biocide additions did not induce pitting corrosion at silver precipitate sites.

The paper gives an update on an advanced development effort carried out under NASA Johnson Space Center (NASA/JSC) NAS 9-17775 by Ergenics Power Systems, Inc. (EPSI). The work was initiated in April 1987 to design and build a Fuel Cell Energy Storage System (FCESS) bench-test unit for the Space Station Freedom Extravehicular Mobility Unit (EMU). Fueled by oxygen and hydride stored hydrogen, the FCESS is being considered as an alternative to the EMU zinc-silver oxide battery. Superior cycle life and quick recharge are its main attributes. Design and performance of a non-venting 28V, 34 Ahr system with 7 amp rating are discussed. The FCESS is comprised of a 32-cell proton exchange membrane (PEM) stack, a metal hydride storage vessel and a control subsystem. The stack design incorporates passive product-water removal and thermal integration with the hydride vessel. The hydride vessel stores enough fuel for 5 hours.