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Dedicated technology has been developed to support long-term biological experiments on-board spacecraft. These developments include a microgravity compatible tubular photo bioreactor for the cultivation of micro algae at very high biomass concentrations and with very high gas exchange rates, a microgravity compatible gas / liquid phase separator which also works as a pneumatic low shear-stress pump, a microgravity compatible dehumidifier, and a maltose separating reverse osmosis unit. Integration of these technologies into a partially closed artificial ecosystem form the foundation of the SYMBIOSE concept (System for Microgravity Bioregenerative Support of Experiments).

Pneumatic, manually operated, drilling machines are used to produce a significant proportion of all holes drilled during wing manufacture. Drilling machine design and the manual drilling process has not changed significantly in decades. By employing miniature, low power, electronics and interfacing techniques, a monitoring system has been developed. This system enables improved process control of the manual drilling operation. Machine calibration management, measurement of drill performance, jig drilling error control and asset management are some of the benefits attainable. This project will hopefully encourage others to discover the potential for improving historically established processes, by employing modern technological developments.

This paper describes some of the design solutions adopted in solving two major problems besetting man-powered aircraft in use: that of breakage and storage. It describes work leading up to the building and testing of “Phoenix”, a man-powered aircraft with a polyester-film inflatable wing. The paper deals mainly with aspects relating to the wing design and construction.

The ability to carry cargo efficiently in passenger aircraft has influenced airline economics to the point that optimisation of the freight capacity is mandatory. This document discusses the alternative loading possibilities in defined Lover Deck Compartments and their doors to cater for current and future trends in ULD dimensions. As a result items for study centred on: 1) Optimisation of the available volumes Freight capacity resulting in the selection of “Pallets”-doors for both the Forward and AFT Compartments. Flexibility to meet Freight and Baggage requirements. Possible load arrangements to optimize aircraft C of G 2) Bulk Cargo Compartment Additional LD3 Container position in AFT/Bulk compartment to cater for an uneven number of Baggage container, allowing the carriage of an additional pallet. What is regarded as an optimum is presented.

In recent years there has been increasing interest in quantifying the emissions from aircraft in order to generate inventories of emissions for climate models, technology and scenario studies, and inventories of emissions for airline fleets typically presented in environmental reports. The preferred method for calculating aircraft engine emissions of NOx, HC, and CO is the proprietary “P3T3” method. This method relies on proprietary airplane and engine performance models along with proprietary engine emissions characterizations. In response and in order to provide a transparent method for calculating aircraft engine emissions non proprietary fuel flow based methods 1,2,3 have been developed. This paper presents derivation, updates, and clarifications of the fuel flow method methodology known as “Fuel Flow Method 2”.

The Boeing Company in Mesa, Arizona, has been conducting a concept design study of a roadable helicopter called the “Converticar” to assess its feasibility. This is a twin-engine vehicle with twin retractable coaxial counter-rotating rotors. The purpose of the study is to describe a vehicle that carries four passengers in the equivalent of a luxury car that also can fly like a helicopter, and can be priced like a luxury car. To come near this cost goal, the production rate must be on the order of 500,000 units a year. At that rate there is no chance of training a comparable number of pilots each year. So the machine must fly and navigate autonomously, with the pilot just dialing in where he/she wants to go. Technologically, the concept appears to be feasible. Modern design processes, new materials, and improved manufacturing process should allow the Converticar to be built at the prescribed rate when the proper infrastructure for manufacturing it is made available.

A wide body aircraft carries almost a half–ton of water and ice between the cabin and skin of the aircraft. The water can get on wires and connectors, which can cause electrical problems, cause corrosion and rust, and, eventually, “rain in the plane”. The speaker is the CEO of CTT Systems that has developed a system that solves the condensation by using dry air. The speaker will discuss how condensation can be prevented and how airlines can also save maintenance costs in the process. This topic is relevant for the attendees at the Aerospace Expo, as they are decision makers who need to be aware of this issue. It is also important for the MRO shows as the attendees are on the front lines of dealing with this problem.

The airline industry seems to be providing more leisure features on planes like inflight entertainment, Internet access and Digital TV, but it seems the airline industry has ignored the issue of excess condensation on aircraft, which had plagued carriers since the birth of the airline industry. How safe are passengers when a wide body aircraft carries in excess almost a half ton of water and ice between the cabin and skin of the aircraft? Besides the added weight straining the aircraft, excess condensation soaks wires and connectors which can cause electrical shorts. There have been instances of emergency doors frozen shut, locked by ice stemming from excess water dripping inside the plane. Extra water also causes “rain-in-the-plane”, an issue that has gained national attention and causes passenger discomfort. It's time for the industry to address what has become a serious issue.

As the International Space Station (ISS) takes shape, the prospect of living in space for prolonged periods becomes a reality for a greater number of individuals. Crewmembers aboard the ISS will live alongside each other for months, in confined spaces, under difficult conditions. Living in a hermetic environment, with other individuals from a variety of cultural backgrounds, will inevitably cause stresses. The living environment must meet a variety of needs in order to be conducive to the well being of the individual and the crew community. This Master’s design project addresses the design of a private, individual, crew quarter. The goal is to meet a crewmember’s functional requirements, as well as providing the means to achieve privacy and comfort while considering the qualitative aspects of the personal space.

During several ISS missions, there were false alarms at both US and Russian smoke detectors. High local airborne particulate concentrations and interior deposits are considered the causes for such anomalies. Alternatives are proposed to replace or complement these faulty smoke detectors. The entrained zeolite particles may play a role in causing problems with check valves and air save pumps in CDRA and Vozdukh. Another incidence has been the dispersion of particulates out of Metox regeneration oven. Particulate matters with aerodynamic diameter of 15 microns and above, which normally settle down on earth, stay airborne under micro-gravity and thereby cause the above-mentioned nuisances. The motion of such a particle along a gas stream with an initial velocity can be expressed by theoretical equations. Stokes' Law leads to the descriptions of inertial precipitation of aerosols that are important in solving the issues.

This Life Support Laboratory consists of a simulator of the spacecraft called Nautilus, which houses Air Revitalization Subsystem, Atmospheric Control and Supply, and Fire Detection and Suppression in the Equipment Area. There are supporting facilities including a Human Metabolic Simulator, simulated Low and Moderate Temperature Coolant Loop, chemical analysis bench, purified water supply, vacuum and gas supplies. These facilities are scheduled to be completed and start to operate for demonstration purposes by March 2005. There are an ARES Ground Model (AGM) and a Trace Contaminant Control Assembly in the ARS. The latter will be integrated with the AGM and a Condensing Heat Exchanger. The unit of AGM is being engineered, built, and will be delivered in early 2005 by EADS Space Division. These assemblies will be operated for sensitivity analysis, integration and optimization studies. The main goal is the achievement for optimal recovery of oxygen.

This paper presents a breakthrough in the domain of micro heat pipes for electronic cooling. The proposed technology consists of a novel, sophisticated but industrial approach in cooling technique with flat and ultra-thin microchannel heat pipes. We present in the introduction the current needs in term of cooling system for electronic applications. The particular case of space based system is discussed and few projections into the future demonstrate the need for a new generation of cooling device. The fabrication process is explained to present our product and its flexibility of design and capacity. The key features and performances of a prototype based on this new generation heat pipe are presented.