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Technical Paper

“RoHS” Compliant Chrome - Free Conversion Coating for Aerospace Manufacturing

2006-09-12
2006-01-3130
This paper presents, chemistry, test data and processing procedures on a non toxic and environmentally friendly chrome-free conversion coating alternative with the same level of adhesion and secondary corrosion resistance as that found in chrome containing conversion coating systems. Test data from military and independent sources will be presented on secondary coating adhesion, electrical conductivity, filiform and neutral salt-spray corrosion resistance as compared to chromate based systems .on magnesium, aluminum and zinc and their respective alloys. The European “RoSH” initiative will not allow for the presence of any hexavalent chromium on imported electrical components as of July first of 2006. Trivalent chromium based systems generate hexavalent chromium due to the oxidation of the trivalent chromium and as such will not be allowed.
Technical Paper

“Rigidization-on-Command”™ (ROC) Resin Development for Lightweight Isogrid Booms with MLI

2003-07-07
2003-01-2342
The “Rigidization-on-Command”™ (ROC™) resin development has focused on the development of resin systems that use UV light cure for rigidization. Polymeric sensitizers have been incorporated into the resin formulations to promote cure using Pen-Ray lamps and UV light-emitting diodes (LED's). Formulations containing the polymeric sensitizers were examined by FTIR and DSC. Complete cure was observed after 15 min. exposure with the Pen-Ray lamps. Performance of the Pen-Ray lamps and UV LEDs was thoroughly characterized. Thermal models were developed to optimize the performance of the of the MLI insulation thermal oven used for orbital cure of the boom. Results show that -12°C is the lowest temperature required for cure of the ROC™ resin systems.
Technical Paper

preliminary design considerations for the Structure of a Trisonic Transport

1960-01-01
600045
STRUCTURAL MATERIALS for Mach 3 jet transports pose difficult problems for the design engineer. Reasons for this problem are the incomplete information available on the many possible metals and the diversity of critical properties that are added by supersonic requirements. The material properties discussed in this paper include tensile strength, resistance to crack propagation, ease of fabrication, weldability, and thermal expansion. Cost factors are also considered. The structural configuration of the wing and fuselage is an example of the complexity of the material selection problem. The wing may be rigidity-critical, and the fuselage strength-critical; each requires diferent material properties to solve the problem.*
Technical Paper

prediction in new Metal Joining Processes

1960-01-01
600020
NEW WELDING processes are dropping costs while providing improvements in weld quality. This paper describes some of the more promising new developments in pressure and fusion welding and brazing. Included in the discussion are ultrasonic, high frequency resistance, foil seam, magnetic force, percussion, friction, and thermopressure welding and diffusion bonding. The description of adhesive bonding includes the development of glass or ceramic materials as structural adhesives.*
Technical Paper

Zn-Ni Plating as a Cadmium Alternative

2007-09-17
2007-01-3837
In a 2-year program sponsored by SJAC, an aqueous electroplating process using alkaline Zn-Ni with trivalent chromium post treatment is under evaluation for high strength steel for aircraft application as an alternative to cadmium. Commercial Zn-15%Ni rack/barrel plating solutions are basis for plating aircraft parts or fasteners. Brightener was reduced from the original formula to form porous plating that enables bake-out of hydrogen to avoid hydrogen embrittlement condition. Properties of the deposit, such as appearance, adhesion, un-scribed corrosion resistance, and galvanic corrosion resistance in contact with Al alloy, were evaluated. Coefficient of friction was compared with Cd plating by torque-tension measurements. Evaluation of the plating for scribed corrosion resistance, primer adhesion, etc. will continue in FY2007.
Technical Paper

X-29 Fuel/Auxiliary Oil Systems Thermal Management

1986-07-14
860913
The X-29 Fuel/Auxiliary Oil Thermal Management System provides total aircraft accessory oil cooling, including both flight and combined hydraulics, Integrated Drive Generator oil, and Accessory Drive Gearbox oil, with onboard fuel. Fuel cooling rates that are independent of engine demand are achieved through the use of a recirculation loop. Recirculation is minimized by maintaining the engine fuel inlet temperature at the maximum allowable. Fuel cooling results in lower, more uniform subsystem oil temperatures, less ram drag, and smaller, lighter-weight heat exchangers. Initial design studies and laboratory development testing will be discussed, along with comparisons of analytical predictions with flight test results.
Technical Paper

Wound Field Synchronous Generator Out-of-Phase Paralleling Transient Analysis

2004-11-02
2004-01-3187
Paralleling synchronous generators requires a priori voltage matching and frequency synchronization. Exceeding normal limits can lead to severe electrical transients. The classical three-phase short circuit analysis is extended to include the case of two initially unloaded synchronous generators. An analytical solution is developed neglecting winding resistances and saturation. Of particular interest is the tendency to induce negative field currents that cause inverse voltages across the rotating rectifier in a brushless design. Typical aircraft generator parameters are used to predict the paralleling transient vs. initial rotor electrical angle mismatch. Results are compared to simulation and limited test results.
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