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The material known as 75ST is a new high strength aluminum alloy that can be used in certain aircraft structural applications to effect a saving in weight or an increase in strength or both over designs using other alloys. However, the structural engineer should be well acquainted with the advantages and limitations of this material before utilizing it in design.

Dedicated technology has been developed to support long-term biological experiments on-board spacecraft. These developments include a microgravity compatible tubular photo bioreactor for the cultivation of micro algae at very high biomass concentrations and with very high gas exchange rates, a microgravity compatible gas / liquid phase separator which also works as a pneumatic low shear-stress pump, a microgravity compatible dehumidifier, and a maltose separating reverse osmosis unit. Integration of these technologies into a partially closed artificial ecosystem form the foundation of the SYMBIOSE concept (System for Microgravity Bioregenerative Support of Experiments).

This paper presents a conceptual design of a short-radius centrifuge for orbital application, contained in an inflatable structure. The objectives of this design are: to support the physical effectiveness of the crew by offering an exercise facility; to provide a test bed for biomedical experiments on human centrifugation in orbit; and to offer recreational benefits during long periods of confinement. The use of a pneumatic structure that can expand in orbit allows maximizing the radius of the centrifuge within mass and launch constraints. The proposed project is composed of elements with standard interfaces; its environmental design is based on human factor considerations from biomedical literature, and it respects current ergonomics and NASA standards.

This paper presents, chemistry, test data and processing procedures on a non toxic and environmentally friendly chrome-free conversion coating alternative with the same level of adhesion and secondary corrosion resistance as that found in chrome containing conversion coating systems. Test data from military and independent sources will be presented on secondary coating adhesion, electrical conductivity, filiform and neutral salt-spray corrosion resistance as compared to chromate based systems .on magnesium, aluminum and zinc and their respective alloys. The European “RoSH” initiative will not allow for the presence of any hexavalent chromium on imported electrical components as of July first of 2006. Trivalent chromium based systems generate hexavalent chromium due to the oxidation of the trivalent chromium and as such will not be allowed.

Posture and gait controls underlie the fundamental physical and cognitive human factors necessary for astronauts’ safety and performance in Space. This central subsystem is adversely affected when exposed to an extreme or hostile environment. A specific stimulation, using dermal optical sensitivity, can be provided to the central nervous system to counteract peripheral stimulations due to microgravity as well as other negative stressors. We believe using dermal optical sensitivity-based stimulation can be key in the performance enhancement necessary to ensure human based space mission viability and success.

A sense of “personal integrity” blocks pilot use of new information about how he thinks. Research on human performance under stress done over the past fifty years indicates increased rigidity and regression to earlier learned behavior in high stress, and in low Stress a shift in attention to any domestic situation or on the job controversy which is of higher stress than that of the job at hand, all without the pilot's knowledge. Informal surveys of commercial pilot training and commercial pilot attitudes towards these studies indicate that the study findings directly confront learned cultural responses. Pilot and trainer reactions prevent the information from being adequately investigated or formally taught. The findings are not written into training manuals and pilots who are informally given the information do not have adequate access to the knowledge when it is needed.

Mathematical modeling and control of artificial ecosystems, such as MELISSA, require first the study of physical and biological characteristics in optimal and limiting conditions. Following the previous determination of the stoichiometric equations (Spirulina compartment) and regarding the two phototrophic compartments of MELISSA (Rhodospirillaceae and Spirulina), we have first to focus our control study on the growth kinetics for the light source. In this paper, we recall the theoretical equations of microbial growth kinetics and emphasise the problem of the light transfer in a photobioreactor. We present their adaptations to our pilot plant taking into account technological and biological specifics (lamp spectrum, working illuminated volume, growth rate,…). We then develop the principles and structure of the control system and describe tests of both the hardware and software for several steady state configurations.

Whether we live on land, underwater, or out there in space, what makes it possible is our ‘skin’. The one we were born with, the one we wear, the one we live in, and the one we travel in. The skin is a response to where we live: it protects as our first line of defense against a hostile environment; it regulates as part of our life-support system; and, it communicates as our interface to everything within and without. In the context of space architecture – we, our space suits, vehicles and habitats are all equipped with highly specialized ‘skins’ that pad us, protect us and become an integral part of the design expression. This paper approaches the subject from a holistic perspective considering ‘skins’ and their manifestation as structure, as vessel, as texture, and as membrane. The paper then goes on to showcase innovative use of materials in practice through two case studies: the ‘spacesuit’ and ‘inflatable habitats’.

THIS PAPER REPORTS on the present state of the art in the utilization of refractory metals for air frame and powerplant sheet metal components. By far the most promising of these metals to date is molybdenum. The mechanical and physical properties of molybdenum are well-suited for high-temperature service. The combination of relatively high thermal conductivity, low thermal expansion coefficient, good specific heat, and a reasonably high emissivity of a coated surface make this material suitable for exterior surface application on severely aerodynamically heated components. However, in its usable alloyed forms, molybdenum tends to behave in a brittle manner at room temperature, suffering from a high brittle-to-ductile transition temperature. Other unacceptable properties are the presence of laminations in the material, 45-deg preferred angle cracking, and difficulty of controlling interstitial alloying elements. The authors discuss each of these and the progress made in overcoming them

THE AIR FORCE has set up a program to evaluate the machining characteristics of the more commonly used high-strength thermal-resistant materials. This paper describes the test results to date. Four materials are being tested: SAE 4340 quenched and tempered to 50–55 Rockwell C, SAE designation H11 quenched and tempered to 50–55 Rockwell C, AM-350 solution treated and aged, and A-286 solution treated and aged. Machining tests include: turning milling, drilling, and tapping.*

The paper summarizes the experience gained on the ISS water management system during the missions of ISS-1 through ISS-16 (since November 2 2000, through December 31, 2007). The water supply sources and structure, consumption and supply balance at various phases of space station operation are reviewed. The performance data of the system for water recovery from humidity condensate SRV-K and urine feed and pretreatment system SPK-U in the Russian orbital segment are presented. The key role of water recovery on a board the ISS and the need to supplement the station's water supply hardware with a system for water reclamation from urine, water from a carbon dioxide reduction system and hygiene water is shown.

The purpose of this ARP is to provide criteria that will lead to and support existing regulatory standards of systems for UAM/AMM/eVTOL aircraft such that the emergency systems will facilitate egress under emergency conditions. Consideration is given to existing requirements of the FAA and to the recommendations of aircraft operators and those involved in the manufacture or use of the emergency lighting system. Occupant safety is the primary objective, with appropriate provisions for crew (pilot) system control taken into consideration. Consideration is also given to autonomous aircraft in which passengers are required to egress without the aid or direction of crew. The criteria established herein are intended to produce an emergency lighting system that will comply with the Federal and International Regulations. However, these recommendations are but one means of meeting the objective.

This paper discusses the findings for [Interior] Configuration Options, Habitability and Architectural Aspects of a first human spacecraft to Mars. In 2003 the space architecture office LIQUIFER was invited by the European Space Agency’s (ESA) AURORA program committee to consult the scientists and engineers from the European Space and Technology Center (ESTEC) and other European industrial communities with developing the first human mission to Mars, which will take place in 2030, regarding the architectural issues of crewed habitats. The task was to develop an interior configuration for a Transfer Vehicle (TV) to Mars, especially a Transfer Habitation Module (THM) and a Surface Habitat (SHM) on Mars. The total travel time Earth - Mars and back for a crew of six amounts to approximately 900 days. After a 200-day-flight three crewmembers will land on Mars in the Mars Excursion Vehicle (MEV) and will live and work in the SHM for 30 days.

To enable the tests required for development work to be performed with maximum efficiency, the Zwick Roell Group (ZwickRoell) – a global supplier of materials testing machines based out of Ulm, Germany – developed a materials testing machine that can be equipped with both a temperature chamber and a high-temperature furnace.

The likelihood of transmission of potential disease agents between animals and man during spaceflight is a real concern. Development of disease exclusion lists for animals and refinement of animal containment units have been the principal means of providing protection to the crew members. Awareness of potential latent infections and a judicious use of the higher risk category of animals such as wild-caught nonhuman primates provides another level of protection. Use of high efficiency filters, gasketing, and differential air pressures have all enabled increasing levels of safety through containment of potential aerosol escape from animal habitats.

In a 2-year program sponsored by SJAC, an aqueous electroplating process using alkaline Zn-Ni with trivalent chromium post treatment is under evaluation for high strength steel for aircraft application as an alternative to cadmium. Commercial Zn-15%Ni rack/barrel plating solutions are basis for plating aircraft parts or fasteners. Brightener was reduced from the original formula to form porous plating that enables bake-out of hydrogen to avoid hydrogen embrittlement condition. Properties of the deposit, such as appearance, adhesion, un-scribed corrosion resistance, and galvanic corrosion resistance in contact with Al alloy, were evaluated. Coefficient of friction was compared with Cd plating by torque-tension measurements. Evaluation of the plating for scribed corrosion resistance, primer adhesion, etc. will continue in FY2007.

This specification covers a zinc alloy in the form of die castings.

This specification covers a zinc alloy in the form of die castings.

This specification covers a zinc alloy in the form of die castings.

This paper describes the testing of a waste management system designed and fabricated for use in a space vehicle. The system provides for the collection and inactivation of urine, feces, emergency diarrheal disorders, vomitus, and debris; the volumetric determination of each micturition; and onboard storage of the inactivated wastes within the waste management system compartment. The zero-gravity test program conducted in a KC-135 aircraft provided the primary verification of the performance of the waste collection and urine volume determination functions prior to actual space flight. The test hardware simulated the actual system to a high degree of fidelity with respect to operational characteristics of the airflow required in collection, mechanical functions and system pressure differentials, in order to minimize simulation errors.