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In commercial vehicles, exhaust system is normally mounted on frame side members (FSM) using hanger brackets. These exhaust system hanger brackets are tested either as part of full vehicle durability testing or as a subsystem in a rig testing. During initial phases of product development cycle, the hanger brackets are validated for their durability in rig level testing using time domain signals acquired from mule vehicle. These signals are then used in uni-axial, bi-axial or tri-axial rig facilities based on their severity and the availability of test rigs. This paper depicts the simulation method employed to replicate the bi-directional rig testing through modal transient analysis. Finite Element Method (FEM) is applied for numerical analysis of exhaust system assembly using MSC/Nastran software with the inclusion of rubber isolator modeling, meshing guidelines etc. Finite Element Analysis (FEA) results are in good agreement with rig level test results.

Diesel has been used extensively as fuel for small agricultural engines in India. As natural gas is available in abundance, lot of interest is shown to substitute gas for diesel in these engines either partially or fully. Natural gas has a high Octane rating and hence to replace diesel fully, major irreversible changes in the diesel engine is required. However, in the dual fuel (diesel + gas) system a large percentage of diesel substitution is possible by the addition of the components of the conversion system. A simple dual fuel system has been developed indigenously for this study. Engine tests with dual fuel gas system have been conducted on a single cylinder diesel engine. These results show that the performance of the engine with dual fuel system can almost match that of standard diesel engine.

Use of methanol and ethanol in conventional diesel engines is associated with problems on account of the high self ignition temperature of these fuels. The Hot Surface Ignition (HSI) method wherein a part of the injected fuel is made to touch an electrically heated hot surface for ignition, is an effective way of utilizing these fuels in conventional diesel engines. In the present work two types of HSI engines, one using a large ceramic base and the other using a conventional glowplug were developed. These engines were tested with methanol, M.spirit (about 90 % methanol and 10 % ethanol) and diesel. The results of performance, fuel economy emissions and combustion parameters including heat release rates for these fuels with both the types of HSI engines are presented. Diesel engines are commonly used as primemovers in the mass transportation and agricultural sectors because of their high brake thermal efficiency and reliability.

Automotive crash data analysis and reconstruction is vital for ensuring automotive safety. The objective of vehicle crash reconstruction is to determine the vehicle's motion before, during, and after the crash, as well as the impact on occupants in terms of injuries. Simulation approaches, such as PC CrashTM, have been developed to understand pre-crash and post-crash vehicle motion, rather than the crash phase behavior. Over the past few decades, crash phase simulations have utilized vehicle finite element models. While multibody simulation tools are suitable for crash simulations, they often require detailed crash test data to accurately capture vehicle behavior, which is not always readily available. This paper proposes a solution to this limitation by incorporating crash test data from databases, such as NHTSA, Global NCAP, consumer rating reports, and videos, along with a multibody-based approach, to conduct crash phase simulations.

Fatigue design has to account for the scatter of component geometry, material behavior and loading. Scatter of the first two variables is mainly due to manufacturing and material sourcing. Loading on the other hand depends decisively on operating conditions and customer usage. Loading is certainly most difficult to determine. Tests on proving ground or even long-term real time measurements are used to obtain actual load time histories. Because of the costs of measurements and safety measure, real-time measurements are used exceptionally to gain changes in the usage profile. In this paper, an attempt has been made to find the difference in the extrapolated data to the actual data. A comparison has been made between the actual road distance of 2000 km to the extrapolated data of 100 km, 500 km and 1000 km to 2000 km. The front Axle channel is taken for the study.