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Tech Briefs: September 2018

2018-09-01
Enhanced SATCOMs for Unmanned Aerial Systems The Bus Too Tough to Die Combating Infrared Threats on the Battlefield Optical Interconnect Design Challenges in Space High-Performance Computing for the Next-Generation Combat Vehicle Merging Antenna and Electronics Boosts Energy and Spectrum Efficiency Integrated Magneto-Optical Devices for On-Chip Photonic Systems Development of magneto-optical (MO) materials could lead to a range of nonreciprocal optical devices for emerging standardized photonic integrated circuit (PIC) fabrication processes. Low Power Optical Phase Array Using Graphene on Silicon Photonics Electrostatic doping of 2D materials embedded in waveguides could enable ultrafast devices with unprecedented power. Spatial Resolution and Contrast of a Focused Diffractive Plenoptic Camera New technology captures spectral and spatial information of a scene in one snapshot while raising pixel counts and improving image quality.
Magazine

Tech Briefs: June 2018

2018-06-01
Beyond VMEbus - A New Concept Taming the Thermal Behavior of Solid-State Military Lasers Solving the Challenge of Thermal Design in Aerospace Electronics Improving Component Life in Abrasive, Corrosive Aerospace Environments New Pulse Analysis Techniques for Radar and EW Validation of Ubiquitous 2D Radar Converting Existing Copper Wire Firing System to a Fiber-Optically Controlled Firing System for Electromagnetic Pulsed Power Experiments Technological improvements make pulsed-power experiments with gunpowder- or air-driven guns safer. Low-Cost Ground Sensor Network for Intrusion Detection COTS-based system could provide increased level of security with less manpower. In-Network Processing on Low-Cost IoT Nodes for Maritime Surveillance Commercially available system of distributed wireless sensors could increase the Navy's intelligence collection footprint.
Journal Article

TOC

2024-02-12
Abstract TOC
Technical Paper

Simultaneous Design and Control Optimization of a Series Hybrid Military Truck

2018-04-03
2018-01-1109
This paper investigates the fuel saving potential of a series hybrid military truck using a simultaneous battery pack design and powertrain supervisory control optimization algorithm. The design optimization refers to the sizing of the Lithium-ion battery pack in the hybridized configuration. On the other hand, the powertrain supervisory control optimization finds the most efficient way to split power demands between the battery pack and the engine. Most of the previous literatures implement them separately. In contrast, combining the sizing and energy management problem into a single optimization problem produces the global optimal solution. This study proposes a novel unified framework to couple Genetic Algorithm (GA) with Pontryagin’s Minimum Principle (PMP) to determine the battery pack sizing and the power split control sequence simultaneously.
Technical Paper

Second-Life of Electric Vehicle Batteries from a Circular Economy Perspective: A Review and Future Direction

2023-08-28
2023-24-0151
The second-life use of batteries from electric vehicles (EV) represents an excellent and cost-effective option for energy storage applications, including the control of fluctuations in energy supply and demand or in combination with solar photovoltaic and wind turbine. Indeed, these batteries are normally replaced from EV use before the end of their service life, when they still have 70-80% of the original capacity. Depending on the cell chemistry and the specific design, such batteries can still be employed in less stressful applications than the automotive one, including commercial, residential, and industrial applications. With the aim to promote the transition to a circular closed-loop economy for spent traction batteries, this study consists in a systematic literature review of available options for reusing EV batteries as a storage system in a factory environment, highlighting benefits and critical aspects.
Magazine

SAE Truck & Off-Highway Engineering: April 2018

2018-04-05
Connectivity takes center stage Telematic links have become the norm, helping fleet owners and operators improve efficiency and letting OEMs predict component failures. More power, less noise, fewer emissions These key attributes drive development of new generators both big and small. TARDEC pursues advanced power generation U.S. Army, GM collaborate on fuel-cell-generated electricity to power the vehicle's propulsion system and onboard electronics, while providing off-vehicle power via an Exportable Power Take-Off unit. Developing an alternative engine concept Ricardo's CryoPower engine leverages two unique combustion techniques for reduced emissions and fuel consumption-liquid nitrogen and split combustion. Long-haul trucking and stationary power generation will be the first beneficiaries of the technologies. Technology time-warp The road to autonomous driving has been under construction for decades, as showcased by SAE's Mobility History Committee at the 2018 WCX in Detroit.
Article

SAE International extends call for abstracts, seeks submissions for AeroTech conference

2022-08-11
Engineering Events staff at SAE International in Warrendale, Pennsylvania, have extended the call for abstracts through September 21 for the organization’s AeroTech aerospace and defense technology conference, which will take place at the Fort Worth Convention Center in Fort Worth, Texas, March 14-16, 2023. Visit the AeroTech call for abstracts page for more information and to get started.
Standard

S400 Copper Media Interface Characteristics Over Extended Distances

2019-07-09
CURRENT
AS5643/1A
This SAE Aerospace Standard (AS) establishes guidelines for the use of IEEE-1394-2008 Beta (formerly IEEE-1394b) as a data bus network in military and aerospace vehicles. It encompasses the data bus cable and its interface electronics for a system utilizing S400 over copper medium over extended lengths. This document contains extensions/restrictions to “off-the-shelf” IEEE-1394 standards, and assumes that the reader already has a working knowledge of IEEE-1394. This document does not identify specific environmental requirements (electromagnetic compatibility, temperature, vibration, etc.); such requirements will be vehicle-specific and even LRU-specific. However, the hardware requirements and examples contained herein do address many of the environmental conditions that military and aerospace vehicles may experience. One should refer to the appropriate sections of MIL-STD-461E for their particular LRU, and utilize handbooks such as MIL-HDBK-454A and MIL-HDBK-5400 for guidance.
Research Report

Process Control for Defect Mitigation in Laser Powder Bed Fusion Additive Manufacturing

2023-05-15
EPR2023011
Success in metal additive manufacturing (AM) relies on the optimization of a large set of process parameters to achieve materials whose properties and performance meet design and safety requirements. Despite continuous improvements in the process over the years, the quality of AM parts remains a major concern for manufacturers. Today, researchers are starting to move from discrete geometry-dependent build parameters to continuously variable or dynamically changing parameters that are geometry- and scan-path aware. This approach has become known as “feedforward control.” Process Control for Defect Mitigation in Laser Powder Bed Fusion Additive Manufacturing discusses the origins of feedforward control, its early implementations in AM, the current state of the art, and a path forward to its broader adoption. Click here to access the full SAE EDGETM Research Report portfolio.
Standard

NATIONAL AEROSPACE AND DEFENSE CONTRACTORS ACCREDITATION PROGRAM REQUIREMENTS FOR NONCONVENTIONAL MACHINING

2002-02-01
HISTORICAL
AS7116
This Aerospace Standard (AS) establishes the requirements for suppliers of Nonconventional Machining Services to be accredited by the National Aerospace and Defense Contractors Accreditation Program (NADCAP). NADCAP accreditation is granted in accordance with SAE AS7003 after demonstration of compliance with the requirements herein. The requirements may be supplemented by additional requirements specified by the NADCAP Nonconventional Machining and Surface Enhancement (NMSE) Task Group. Using the corresponding Audit Criteria (PRI AC7116) will ensure that accredited Nonconventional Machining suppliers meet all of the requirements in this standard and all applicable supplementary standards. The purpose of this audit program is to assess a supplier's ability to consistently provide a product or service that conforms to the technical specifications and customer requirements.
Technical Paper

Methodology and Results of Testing an Impact of F-34 Fuel on the Engine Reliability

2020-09-15
2020-01-2133
An application of the new kind of the fuel for the diesel engine requires to conduct the qualification tests of the engines powered by this his fuel which allow assessing an impact of fuel on the engine reliability. Such a qualification test of the piston and turbine engines of the aircraft stationed on the ground and land vehicles is described in the NATO standardisation agreement (STANAG) 4195 as the AEP-5 test. The methodology and selected results of the qualification tests of the SW-680 turbocharged multi-purpose diesel engine fuelled with F-34 fuel have been presented in this paper. A dynamometric stand with the SW-680 engine has been described. Based on the preliminary results of the investigation it has been found that a change in a type of the fuel from IZ-40 diesel fuel into F-34 kerosene-type one has reduced a maximum engine torque by about 4%. This has been primarily due to a lower fuel density of F-34 by about 3%.
Standard

Lubricating Oil, Internal Combustion Engine, Military Combat/Tactical Service

2013-02-25
CURRENT
J2359_201302
This SAE Standard covers engine military oils suitable for lubrication of reciprocating internal combustion engines of both spark-ignition and compression-ignition types, and for power transmission fluid applications in combat/tactical service equipment (see 7.1). This document is equivalent to MIL-PRF-2104G when all requirements are met.
Book

Hall-Scott: The Untold Story of a Great American Engine Maker

2007-01-25
Author Francis Bradford, a former Hall-Scott engineer, provides valuable resources and insight not available to any other Hall-Scott researcher. Well-illustrated with numerous photos, drawings, and memos, this fascinating book will be of interest to history buffs in the areas of aviation, rail, marine, trucks, buses, fire equipment, and industrial engines, and to World War and military historians.
Technical Paper

Guiding Framework for Feasibility Evaluation of Localised Production and Drop in Blending of Aviation Turbine Fuel with Bio Derivatives for Non-civilian Air Bases

2011-10-18
2011-01-2792
The potential for small scale local production of Bio fuel derivatives and their partial blending with aviation turbine fuel in non-civilian bases has been investigated. A feasibility study on technical readiness levels for process viability is presented in the paper. Demand side analysis for various blend mixes and corresponding requirement for production facilities and land area requirements are performed. Sustainable production and blending operations are the basis for selection of key performance indicators for the air base. Guiding framework and readiness evaluation processes are delineated for the base. Qualitative inference is combined with quantitative scoring system within the framework.
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