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Technical Paper

“The Producers” New Row-Crop Tractors From John Deere

1982-02-01
821062
A line of five new row-crop tractors is being introduced by John Deere with innovative features including a 15-speed full power shift transmission, a high capacity, highly-maneuverable full-time mechanical front-wheel drive and micro-processor controlled instrumentation. In addition, the tractors have increased power, improved fuel economy, greater hydraulic power, improved hitch sensing, improved operator controls, lower sound levels, and revised styling. This paper documents the design and development of these new John Deere row-crop tractors.
Technical Paper

“The Influence of Idle, Drive Cycle and Accessories on the Fuel Economy of Urban Hybrid Electric Buses - Chassis Dynamometer Tests”

2003-11-10
2003-01-3438
Fuel economy can be part of a business case for a fleet making the decision to buy new HD hybrid drivetrain technologies. Chassis dynamometer tests using SAE Recommended Practice J2711 on a bus equipped with an Allison EP SYSTEM ™ hybrid system and operated on standard bus driving cycles have produced impressive gains of over 60%. Preliminary urban bus field tests, on the other hand, have shown lower fuel economy gains. The difference can be attributed, in part, to the use of accessories - most importantly air conditioning - which are parasitic loads on the vehicle. In this paper the characteristics of driving cycles are studied to determine those factors which have the strongest influence on fuel economy for hybrids. The data show that the number of stopping events in a route or cycle is a strong influence as is the average vehicle speed. Energy analysis will show the relationship of fuel economy benefit and battery energy within a driving cycle.
Technical Paper

“TFC/IW in 1982”

1982-02-01
820301
TFC/IW, total fuel consumption divided by inertia weight is reported with other engineering variables for recent EPA data for industry passenger cars and truck. TFC/IW is used in comparisons between gasoline and diesel engines, 49 States and California, passenger cars and trucks. The California fuel economy penalty due to more stringent emissions standards is discussed. The relationship between TFC/IW and ton miles per gallon is shown. Special attention is focused on 4 cylinder gasoline powered vehicles in 49 States passenger car fleet. The use of TFC/IW to answer the question, ‘What Changed?’ when comparing the fuel economies of two fleets is described.
Technical Paper

“Second-Generation” SAE 5W-30 Passenger Car Engine Oils

1986-10-01
861515
High performance lubricant additive systems have been developed to formulate SAE 5W-30 passenger car engine oils which meet current and anticipated requirements of the North American original equipment manufacturers. The trend in North America is to recommend SAE 5W-30 oils that not only meet the API SF requirements for gasoline engines (“first-generation” oils), but also meet the stringent API CC requirement for light duty diesel engines (“second-generation” oils). Furthermore, the engine builders have issued “world specifications” for motor oils which incorporate additional “second-generation” SAE 5W-30 characteristics, such as enhanced API SF limits, improved fuel efficiency, an increased margin of bearing protection, and lower finished-oil phosphorus levels. The additive systems described herein exceed API SF and CC requirements as well as “second-generation” performance hurdles.
Technical Paper

“SHIFT-MATE” A Fuel Efficiency Monitor

1985-12-01
852340
The SHIFT-MATE is a dashboard mounted computer based device that cues a truck driver to shift more efficiently. Through electronic circuitry, key vehicle parameters are monitored, computed, then via graphic display, instructs the driver when to shift for improved fuel economy. The theory of operation is described in the text.
Technical Paper

“RoHS” Compliant Chrome - Free Conversion Coating for Aerospace Manufacturing

2006-09-12
2006-01-3130
This paper presents, chemistry, test data and processing procedures on a non toxic and environmentally friendly chrome-free conversion coating alternative with the same level of adhesion and secondary corrosion resistance as that found in chrome containing conversion coating systems. Test data from military and independent sources will be presented on secondary coating adhesion, electrical conductivity, filiform and neutral salt-spray corrosion resistance as compared to chromate based systems .on magnesium, aluminum and zinc and their respective alloys. The European “RoSH” initiative will not allow for the presence of any hexavalent chromium on imported electrical components as of July first of 2006. Trivalent chromium based systems generate hexavalent chromium due to the oxidation of the trivalent chromium and as such will not be allowed.
Technical Paper

“Real-Time Estimation of Soot for a Wall Flow DPF Regeneration Management and an Efficient DOE for Model Calibration.”

2021-09-22
2021-26-0333
Estimation of soot deposited on a wall flow type DPF, is a vital information to ensure safe and efficient DPF management. Accuracy in determining mass of soot present inside the DPF ensures a correct regeneration management strategy in-terms of fuel efficiency and DPF safety considering soot overloading and too frequent regenerations. It also ensures an efficient detection of anomalies in the PM filtration mandated by the BSVI/EURO VI legislation as a part of On-board diagnostics. Classical approach of determining soot present inside DPF involves monitoring increase in pressure drop. Real time usage of such a model is limited by the inaccuracy of measuring pressure drop at low exhaust flows. Hence, contemporary engine controllers use pressure drop based models as a failsafe and estimate DPF soot loading by modelling soot release rate due to engine combustion and the rate at which it is oxidized.
Technical Paper

“OPERAS” In Advanced Diesel Engines for Commercial and Military Applications

2006-04-03
2006-01-0927
Advanced diesel engines developed for the commercial market need to be adapted to the military requirements by OPERAS (Optimizing the injection pressure P, the Exhaust gas recirculation E, injection events Retard and/or Advance and the swirl ratio S). The different after treatment devices, already used or expected to be applied to diesel engines, require feed gases of appropriate properties for their efficient operation. To produce these gases some OPERAS are needed to control the diesel combustion process. Since military vehicles do not need the after treatment devices, the OPERAS of the commercial engines should be modified to meet the military requirements for high power density, better fuel economy, reduction of parasitic losses caused by the cooled EGR system, and reduction of invisible black and white smoke in the field.
Technical Paper

“MONOGAL”: A New Anti-Corrosion Material for the Automotive Industry

1982-02-01
820335
MONOGAL is a coated steel developped to improve the corrosion resistance of exposed automotive body applications. Its process os based on the brittleness of the η zinc coating in a range of temperatures below the melting point of the zinc. MONOGAL is produced on a hot dip galvanizing line; at the exit of the pot the free zinc is brushed off the light side of the differentially coated sheet. Side 1 of MONOGAL presents a very thin and continuous layer of iron-zinc diffusion alloy with no free zinc. Side 2 is a standard G90 or G60 zinc coating. The iron-zinc alloy layer has excellent anti-galling properties which improve the formability of MONOGAL over two side hot dip galvanized steel with the same r value. MONOGAL also shows good weldability, paintability and corrosion resistance.
Technical Paper

“MBE 4000-A New Engine for the US Class 8 Truck Market”

2000-12-04
2000-01-3457
Due to ever soaring fuel costs and even more stringent emission regulations which require more elaborate technical efforts and unfortunately lead to a negative trend on fuel economy as well, todays and future trucking business is extremely challenged. These facts create an urgent requirement for the engine manufacturer to offer an engine with an optimized cost-benefit-ratio for the trucking business. Mercedes-Benz, as the leader in the European commercial vehicle market - of which e. g. high fuel costs, long maintenance intervals and high engine power-to-weight ratios have always been key characteristics - has developed a new class 8 engine for the US market. The MBE 4000 is a 6 cylinder inline engine in the compact size and low weight category, but due to its displacement of 12,8 liters it offers high performance characteristics like heavier big block engines.
Technical Paper

“Living and Mobility” - Minimization of the Overall Energy Consumption by Using Synergetic Effects and Predictive Information

2012-04-16
2012-01-0496
Issues relating to the reduction of CO₂ emissions and energy consumption are currently more important than ever before. In the construction engineering and automotive sectors research and development efforts are focused closely on efficient buildings and automobiles. The designated target is a reduction in greenhouse gas emissions and overall energy demand. However, almost all approaches focus solely on either "buildings" or "mobility." By considering both aspects as a single holistic system, further energy saving potential arises due to synergetic effects. The goal of current research projects relating to Smart Homes and Vehicle to Building (V2B) is to smooth the electrical load profile on a household level rather than to reduce the individual-related total energy consumption and thereby the CO₂ emissions.
Technical Paper

“Implementation of Lithium Ion Battery System” for FCX Clarity

2009-04-20
2009-01-1013
A lithium ion battery system has been developed for use in Honda's FCX Clarity fuel cell vehicle. This represents the first time that Honda has employed lithium ion batteries. The battery system equals the high level of power of the ultracapacitor system used in the previous FCX vehicle but achieves a higher level of energy, contributing to various improvements in performance, such as the Clarity's superior acceleration feel and improved fuel efficiency. The system displays sufficient durability and reliability at the same time as satisfying requirements from the perspective of safety. In addition, positioning the battery system under the floor of the vehicle has increased cabin space, boosting the Clarity's commercial appeal.
Technical Paper

“IMC Technology for Light Weighting”

2023-05-25
2023-28-1308
Over the last decade, Climate change due to fossil fuel burning has taken centre stage in all discussions. Automotive sector has come under some flak for being one of the contributors to this Climate Change. Active steps have been taken by Vehicle Manufacturers and their Suppliers to address this issue. This sector has been facing below challenges to reduce pollutant in the air by A. Reducing Emissions, B. Increasing Energy Efficiency C. Use of Renewable Energy. One of the many alternatives by the Automotive Industry was to have a phased introduction to Electric Vehicles (EV), Hybrids, Fuel cells and other variants. As various emission norms and safety requirements takes Centre stage, it invariably, increases the weight of the vehicle. Now a days, Vehicles are having challenges to make it lightweight to achieve Range for an EV and improve fuel efficiency without sacrificing safety.
Technical Paper

“Experimental Investigation on the Properties of Briquettes Made from Ideal Municipal Waste: An Alternate Fuel”

2023-11-10
2023-28-0060
Energy demand climbs as a consequence of the inherent relationship between the rate of consumption of energy and the growth of the economy. In light of the depletion of fossil fuels, it is necessary to implement energy efficiency techniques and policies that support sustainable development. Globally, researchers show more interest in discovering fossil fuel alternatives, as a result of fuel crisis. This research elaborates on the production and experimental investigation of briquettes made from ideal municipal solid waste (MSW), such as food waste and garden waste, as a feasible choice for alternate fossil fuels. From Municipal, agricultural, and food waste, we can get biomass waste. Municipal solid and agricultural waste is extensively dispersed, but their potential for converting biomass into energy generation still needs to be explored. This study was carried out based on the information gathered from various studies published in the scientific literature.
Technical Paper

“Doing More with Less” - The Fuel Economy Benefits of Cooled EGR on a Direct Injected Spark Ignited Boosted Engine

2010-04-12
2010-01-0589
Due to the rising costs of fuel and increasingly stringent regulations, auto makers are in need of technology to enable more fuel-efficient powertrain technologies to be introduced to the marketplace. Such powertrains must not sacrifice performance, safety or driver comfort. Today's engine and powertrain manufacturers must, therefore, do more with less by achieving acceptable vehicle performance while reducing fuel consumption. One effective method to achieve this is the extreme downsizing of current direct injection spark ignited (DISI) engines through the use of high levels of boosting and cooled exhaust gas recirculation (EGR). Key challenges to highly downsized gasoline engines are retarded combustion to prevent engine knocking and the necessity to operate at air/fuel ratios that are significantly richer than the stoichiometric ratio.
Technical Paper

“DELRIN” ACETAL RESIN —a new engineering material

1959-01-01
590033
“DELRIN” is a new thermoplastic which offers high strength, excellent thermal stability, good fatigue life, low creep, and excellent solvent resistance. This paper describes the physical and chemical properties of the material, and the range of possible uses. The material is easily fabricated into complex shapes by standard injection-molding techniques. Also, it can be easily joined to itself or to other materials. The authors think that the material offers advantages over metals in its good fric-tional properties, abrasion resistance, and corrosion resistance.
Technical Paper

“Consumer Attitudes and Perceptions about Safety and Their Preferences and Willingness to Pay for Safety”

2010-10-19
2010-01-2336
The U.S. National Highway Transportation and Safety Agency's (NHTSA) early estimates of Motor Traffic Fatalities in 2009 in the United States [1] show continuing progress on improving traffic safety on the U.S. roadways. The number of total fatalities and the fatality rate per 100 Million Vehicle Miles (MVM), both show continuing declines. In the 10 year period from 1999 through 2009, the total fatalities have dropped from 41,611 to 33,963 and the fatality rate has dropped from 1.5 fatalities per 100MVM to 1.16 fatalities per 100MVM, a compound annual drop of 2.01% and 2.54% respectively. The large number of traffic fatalities, and the slowing down of the fatality rate decline, compared to the decade before, continues to remain a cause of concern for regulators.
Technical Paper

“CDaero” - A Parametric Aerodynamic Drag Prediction Tool

1998-02-23
980398
The objective of the development of the aerodynamic drag predictive tool CDaero was for use as a module for the Automobile Design Support System (AutoDSS). CDaero is an empirically based drag coefficient predictive tool based initially on the MIRA (Motor Industry Research Association) algorithm. The development philosophy was to be able to predict the aerodynamic drag coefficient of an automobile with knowledge of the features of the surface geometry control curves. These are the curves that control the 3-dimensional geometry as seen in the profile, plan and front and rear views. CDaero has been developed in a computing environment using the equation solver TKSolver™. Fifty-one input feature values are first determined from the automobile geometry and then entered into the program. CDaero models the drag coefficient with thirteen different components covering the basic body, as well as additional components such as the wheels, mud flaps, etc.
Technical Paper

λDSF: Dynamic Skip Fire with Homogeneous Lean Burn for Improved Fuel Consumption, Emissions and Drivability

2018-04-03
2018-01-0891
Dynamic skip fire (DSF) has shown significant fuel economy improvement potential via reduction of pumping losses that generally affect throttled spark-ignition (SI) engines. In DSF operation, individual cylinders are fired on-demand near peak efficiency to satisfy driver torque demand. For vehicles with a downsized-boosted 4-cylinder engine, DSF can reduce fuel consumption by 8% in the WLTC (Class 3) drive cycle. The relatively low cost of cylinder deactivation hardware further improves the production value of DSF. Lean burn strategies in gasoline engines have also demonstrated significant fuel efficiency gains resulting from reduced pumping losses and improved thermodynamic characteristics, such as higher specific heat ratio and lower heat losses. Fuel-air mixture stratification is generally required to achieve stable combustion at low loads.
Technical Paper

¼ Scale VehicleWake Pattern Analysis using Near-Wall PIV

2006-04-03
2006-01-1027
3-D Flow separations such as those that occur on the rear end of a vehicle have an impact on wall pressure distribution, hence on aerodynamic forces. The identification of these phenomena can be made through the analysis of skin friction patterns, which consist of the “footprints” of flow separations. These can be determined from qualitative and quantitative data obtained from near-wall PIV measurements. The wake flow of different configurations of a simplified 1/4 scale car model are analyzed. The influence of the slant angle and the Reynolds number on 3-D separated flow patterns and their induced pressure distribution is addressed, based on near-wall PIV, standard PIV and wall pressure measurements. This enables to understand how a topological change (the size or shape of a separation pattern) modifies the associated pressure distribution (therefore the drag coefficient). Finally, insights into instantaneous topology identification are presented.
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