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Technical Paper

The Effect of High-Power Capacitive Spark Discharge on the Ignition and Flame Propagation in a Lean and Diluted Cylinder Charge

2016-04-05
2016-01-0707
Research studies have suggested that changes to the ignition system are required to generate a more robust flame kernel in order to secure the ignition process for the future advanced high efficiency spark-ignition (SI) engines. In a typical inductive ignition system, the spark discharge is initiated by a transient high-power electrical breakdown and sustained by a relatively low-power glow process. The electrical breakdown is characterized as a capacitive discharge process with a small quantity of energy coming mainly from the gap parasitic capacitor. Enhancement of the breakdown is a potential avenue effectively for extending the lean limit of SI engine. In this work, the effect of high-power capacitive spark discharge on the early flame kernel growth of premixed methane-air mixtures is investigated through electrical probing and optical diagnosis.
Technical Paper

Performance of Spark Energy Distribution Strategy on a Production Engine under Lean-Burn Conditions

2021-04-06
2021-01-0476
Stronger ignition sources become more favorable under extreme lean/EGR conditions. Under those conditions, the reduced pumping loss and low combustion temperature can contribute to further engine efficiency improvement for spark ignited engines. Multicoil ignition system can enhance ignition energy as well as modulate discharge profile. The ignition energy can either be deployed through single spark gap to enhance the ignition capability of the plasma channel, or be distributed to multiple ignition sites to establish multiple flame kernels to secure flame kernel initiation. The multiple ignition coils used for energy distribution ignition strategy also consume more power, in order to maintain the stable operation of the engine under lean operation limit. In this paper, efficacy of concentrated and distributed multicoil ignition strategies were investigated on a spark ignited inline 4-cylinder production engine using a three-ignition-coil pack.
Technical Paper

Performance of Spark Current Boost System on a Production Engine under Lean-Burn Conditions

2024-04-09
2024-01-2106
In order to improve the fuel economy for future high-efficiency spark ignition engines, the applications of advanced combustion strategies are considered to be beneficial with an overall lean and/or exhaust gas recirculation diluted cylinder charge. Stronger and more reliable ignition sources become more favorable under extreme lean/EGR conditions. Existing research indicates that the frequency of plasma restrikes increases with increased flow velocity and decreased discharge current level, and a higher discharge current can reduce the gap resistance and maintain the stretched plasma for a longer duration under flow conditions. An in-house developed current boost control system provides flexible control of the discharge current level and discharge duration. The current boost ignition system is based on a multi-coil system with a discharge current level of 180mA.
Technical Paper

Investigation of Flame Detachment Effect during Early Flame Development in a Swirl Flow Field

2021-04-06
2021-01-0482
Lean burn is regarded as one of the most effective ways to improve fuel efficiency for spark ignition engines. However, the excessive air dilution deteriorates combustion stability, limiting the degree of engine operational dilution. The intensified flow field is therefore introduced into the cylinder to mitigate the decline of the burning velocity caused by the leaned-out fuel-air mixture. In a moderate flow field, flame kernels are formed near the hot spark plasma during discharge and stick to the spark gap even after the end of discharge; the flame front then propagates outward and evolves into self-sustained flame. Flame attaching to the spark gap is a common phenomenon in the early combustion stage and has been reported to be beneficial for flame inception in the literature.
Journal Article

Impact of Spark Plasma Length on Flame Kernel Development under Flow Condition

2020-04-14
2020-01-1114
Advanced ignition systems with enhanced discharge current have been extensively investigated in research, since they are highly regarded as having the potential to overcome challenges that arise when spark-ignition engines are running under lean or EGR diluted conditions. Local flow field is also of particular importance to improve the ignitability of the air-fuel mixture in SI engines as the spark plasma channel can be stretched by the flow across the spark gap, leading to longer plasma length, thus more thermal spark energy distributed to the air-fuel mixture in the vicinity of the spark plug. Research results have shown that a constantly high discharge current is effective to maintain a stable spark plasma channel with less restrikes and longer plasma holding period.
Technical Paper

Impact of Plasma Stretch on Spark Energy Release Rate under Flow Conditions

2022-03-29
2022-01-0438
Performance of the ignition system becomes more important than ever, because of the extensively used EGR in modern spark-ignition engines. Future lean burn SI and SACI combustion modes demand even stronger ignition capability for robust ignition control. For spark-based ignition systems, extensive research has been carried out to investigate the discharge characteristics of the ignition process, including discharge current amplitude, discharge duration, spark energy, and plasma stretching. The correlation between the spark stretch and the discharge energy, as well as the impact of discharge current level on this correlation, are important with respect to both ignition performance, and ignition system design. In this paper, a constant volume combustion chamber is applied to study the impact of plasma stretch on the spark energy release process with cross-flow speed from 0 m/s up to 70 m/s.
Technical Paper

Ignition Improvement of Premixed Methane-Air Mixtures by Distributed Spark Discharge

2015-09-01
2015-01-1889
In order to improve the fuel economy for future high-efficiency spark ignition engines, the use of advanced combustion strategies with an overall lean and/or exhaust gas recirculation diluted cylinder charge is deemed to be beneficial, provided a reliable ignition process available. In this paper, experimental results of igniting methane-air mixture by means of capacitive coupled ignition and multi-coil distributed spark ignition are presented. It is found that with a conventional spark plug electrode configuration, increase of spark energy does not proportionally enhance the ignition flame kernel development. The use of capacitive coupled ignition to enhance the initial transient power resulted in faster kernel growth compared to the conventional system. The distribution of the spark energy across a number of spark gaps shows considerable benefit.
Technical Paper

Experimental Study on the Characteristics of Short Circuits and Restrikes of Spark Channels

2020-04-14
2020-01-1123
Ignition performance is critical for the implementation of diluted combustion for spark-ignition engines. The short circuit and restrike phenomena can influence the initial ignition volume and discharge duration which are important for the stable ignition processes. In this study, the short circuits and restrikes of spark channels are studied with various flow velocities, spark plug gaps and discharge energies. The development of the spark channels is captured by using the direct imaging technique with a CMOS camera equipped with an image intensifier. A multi-coil ignition system is designed to enable flexible control of discharge energies. The results show that the spark plug gap size is a critical parameter to suppress the phenomena of short circuits and restrikes. With the enlargement of spark plug gap, the maximum and average lengths of the spark channel effectively increase.
Technical Paper

Energy Enhanced Adaptive Spark Ignition for Lean Combustion Initiation

2020-04-14
2020-01-0841
For internal combustion engine systems, lean and diluted combustion is an important technology applied for fuel efficiency improvement. Because of the thermodynamic boundary conditions and the presence of in-cylinder flow, the development of a well-sustained flame kernel for lean combustion is a challenging task. Reliable spark discharge with the addition of enhanced delivered energy is thus needed at certain time durations to achieve successful combustion initiation of the lean air-fuel mixture. For a conventional transistor coil ignition system, only limited amount of energy is stored in the ignition coil. Therefore, both the energy of the spark discharge and the duration of the spark discharge are bounded. To break through the energy limit of the conventional transistor coil ignition system, in this work, an adaptive spark ignition system is introduced. The system has the ability to reconstruct the conductive ion channels whenever it is interrupted during the spark discharge.
Technical Paper

Emission Analysis of HCCI Combustion in a Diesel Engine Fueled by Butanol

2016-04-05
2016-01-0749
Advances in engine technology in recent years have led to significant reductions in the emission of pollutants and gains in efficiency. As a facet of investigations into clean, efficient combustion, the homogenous charge compression ignition (HCCI) mode of combustion can improve upon the thermal efficiency and nitrogen oxides emission of conventional spark ignition engines. With respect to conventional diesel engines, the low nitrogen oxides and particulate matter emissions reduce the requirements on the aftertreatment system to meet emission regulations. In this paper, n-butanol, an alcohol fuel with the potential to be derived from renewable sources, was used in a light-duty diesel research engine in the HCCI mode of combustion. Control of the combustion was implemented using the intake pressure and external exhaust gas recirculation. The moderate reactivity of butanol required the assistance of increased intake pressure for ignition at the lower engine load range.
Journal Article

Electrical Waveform Measurement of Spark Energy and its Effect on Lean Burn SI Engine Combustion

2019-12-19
2019-01-2159
The conventional transistor coil ignition system with coil-out energy up to 100 mJ might not be sufficient to establish a self-sustained flame kernel under lean combustion with strong in-cylinder flow motion. Further increase of the discharge current will decrease the voltage across the spark gap, which will affect the calculation of the energy delivered to the spark gap. In this paper, the relationship between the discharge current and gap voltage is investigated, and it is discovered that the spark energy doesn,t increase monotonously with the increase of the discharge current. However, engine test results still indicate a positive impact of discharge current amplitude on the engine performance.
Technical Paper

Effective Ignition of Lean Methane/Hydrogen Mixture in a Rapid Compression Machine

2023-04-11
2023-01-0255
The use of renewable natural gas and green hydrogen can significantly reduce the carbon footprint of engines. For future spark ignition engines, lean burn strategy and high compression ratio need to be adopted to further improve thermal efficiency, reducing energy consumption. The efficacy of the ignition system is essential to initiate self-sustainable flame under those extreme conditions. In this work, a rapid compression machine is employed to compress air-fuel mixture to engine-like boundary conditions before the spark event to experimentally investigate the ignition and combustion characteristics of the methane-air mixtures under extreme lean conditions. Hydrogen is also added to support the ignition process and enhance flame propagation speed. Lean methane-air mixtures with excess air ratio up to 2.8 are used, with 10 vol% hydrogen addition into the methane fuel. The ignition criteria under various ignition strategies are explored.
Technical Paper

Effect of Spark Discharge Duration and Timing on the Combustion Initiation in a Lean Burn SI Engine

2021-04-06
2021-01-0478
Meeting the increasingly stringent emission and fuel efficiency standards is the primary objective of the modern automotive research. Lean/diluted combustion is a promising avenue to realize high-efficiency combustion and reduce emissions in SI engines. Under diluted conditions, the flame propagation speed is reduced because of the reduced charge reactivity. Enhancing in-cylinder charge motion and turbulence, and thereby increasing the flame speed, is a possible way to harness the combustion process in SI engines. However, charge motion can have a significant effect on the spark ignition process because of the reduced discharge duration and frequent restrikes. A longer discharge duration can aid in the formation of a self-sustained flame kernel and subsequent stable ignition. Therefore, an empirical study is undertaken to investigate the effect of discharge duration and ignition timing on the ignition and early combustion in a port fueled SI engine, operated under lean conditions.
Technical Paper

Effect of Spark Assisted Compression Ignition on the End-Gas Autoignition with DME-air Mixtures in a Rapid Compression Machine

2024-04-09
2024-01-2822
Substantial effort has been devoted to utilizing homogeneous charge compression ignition (HCCI) to improve thermal efficiency and reduce emission pollutants in internal combustion engines. However, the uncertainty of ignition timing and limited operational range restrict further adoption for the industry. Using the spark-assisted compression ignition (SACI) technique has the advantage of using a spark event to control the combustion process. This study employs a rapid compression machine to characterize the ignition and combustion process of Dimethyl ether (DME) under engine-like background temperature and pressures and combustion regimes, including HCCI, SACI, and knocking onsite. The spark ignition timing was swept to ignite the mixture under various thermodynamic conditions. This investigation demonstrates the presence of four distinct combustion regimes, including detonation, strong end-gas autoignition, mild end-gas autoignition, and HCCI.
Technical Paper

Discharge Current Management for Diluted Combustion under Forced Flow Conditions

2020-04-14
2020-01-1118
Lean burn or EGR diluted combustion with enhanced charge motion is effective in improving the efficiency of spark ignition engines. However, the ignition process under these conditions is getting more challenging due to higher ignition energy required by the lean or diluted mixture, as well as the interactions of the gas flow on the flame kernel. Enhanced spark discharge energy is essential to initiate the combustion under these conditions. Moreover, the discharge process should be more carefully controlled to improve the effectiveness of the spark. In this study, spark ignition systems with boosted discharge energy are used to ignite diluted air-fuel mixture under forced flow conditions. The impacts of the discharge current level, the discharge duration and the discharge current profile on the ignition are investigated in detail using optical diagnosis.
Technical Paper

Combustion Stability Improvement via Multiple Ignition Sites on a Production Engine

2020-04-14
2020-01-1115
For spark ignition (SI) engines, further improvement of engine efficiency has become the major development trend, and lean burn/EGR technologies, as well as intensified in-cylinder flow, need to be adapted to reach that target. Stronger ignition sources become more favorable under extreme lean/EGR conditions. Among the ignition technologies developed, multiple ignition sites technology has been proved to be an effective way to help with the initial flame kernel development. In this paper, a spark ignited 4-cylinder turbo-charged production engine is employed to investigate the impact of multiple ignition sites technology on engine performance under lean burn conditions. Four in-house designed 3-core sparkplugs are installed on the cylinders to replace traditional stock sparkplugs, in order to generate multiple ignition sites in the cylinders.
Technical Paper

Combustion Characterization of Neat n-Butanol in an SI Engine

2020-04-14
2020-01-0334
Increasingly stringent emission standards have promoted the interest in alternate fuel sources. Because of the comparable energy density to the existing fossil fuels and renewable production, alcohol fuels may be a suitable replacement, or an additive to the gasoline/diesel fuels to meet the future emission standards with minimal modification to current engine geometry. In this research, the combustion characteristics of neat n-butanol are analyzed under spark ignition operation using a single cylinder SI engine. The fuel is injected into the intake manifold using a port-fuel injector. Two modes of charge dilution were used in this investigation to test the limits of stable engine operation, namely lean burn using excess fresh air and exhaust gas recirculation (EGR). The in-cylinder pressure measurement and subsequently, heat release analysis are used to investigate the combustion characteristics of the fuel under low load SI engine operation.
Technical Paper

Characterization of an Integrated Three-Way Catalyst/Lean NOx Trap System for Lean Burn SI Engines

2023-10-31
2023-01-1658
The push for environmental protection and sustainability has led to strict emission regulations for automotive manufacturers as evident in EURO VII and 2026 EPA requirements. The challenge lies in maintaining fuel efficiency and simultaneously reducing the carbon footprint while meeting future emission regulations. Alcohol (primarily methanol, ethanol, and butanol) and ether (dimethyl ether) fuels, owing to their comparable energy density to existing fuels, the comparative ease of handling, renewable production, and suitable emission characteristics may present an attractive drop-in replacement, fully or in part as an additive, to the gasoline/diesel fuels, without extensive modifications to the engine geometry. Additionally, lean and diluted combustion are well-researched pathways for efficiency improvement and reduction of engine-out emissions of modern engines.
Technical Paper

Boosted Current Spark Strategy for Lean Burn Spark Ignition Engines

2018-04-03
2018-01-1133
Spark ignition systems with the capability of providing spark event with either higher current level or longer discharge duration has been developed in recent years to help IC engines towards clean combustion with higher efficiency under lean/diluted intake charge. In this research, a boosted current spark strategy was proposed to investigate the effect of spark discharge current level and discharge duration on the combustion process. Firstly, the discharge characteristics of a boosted current spark system were tested with a traditional spark plug under crossflow conditions, and results showed that the spark channel was more stable, and was stretched much longer when the discharge current was boosted. Then the boosted current strategy was used in a spark ignition engine operating under lean conditions. Boosted current was added to the spark channel with different timing, duration, and current levels.
Technical Paper

An Investigation of Near-Spark-Plug Flow Field and Its Effect on Spark Behavior

2019-04-02
2019-01-0718
In the recent decades, the emission and fuel efficiency regulations put forth by the emission regulation agencies have become increasingly stringent and this trend is expected to continue in future. The advanced spark ignition (SI) engines can operate under lean conditions to improve efficiency and reduce emissions. Under such lean conditions, the ignition and complete combustion of the charge mixture is a challenge because of the reduced charge reactivity. Enhancement of the in-cylinder charge motion and turbulence to increase the flame velocity, and consequently reduce the combustion duration is one possible way to improve lean combustion. The role of air motion in better air-fuel mixing and increasing the flame velocity, by enhancing turbulence has been researched extensively. However, during the ignition process, the charge motion can influence the initial spark discharge, resulting flame kernel formation, and flame propagation.
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