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This paper demonstrates the possibilities of using Automotive waste plastic material from “end of life” vehicles (ELVs), in the Footwear Industry to manufacture shoe components. The study establishes the sustainability of the flow of ELVs, from the European Car Parc and identifies and estimates the quantity of plastic materials potentially available for recycling from ELVs. Four potential materials, Acrylonitrile/butadiene/styrene (ABS), Polypropylene (PP), Polypropylene/ethylene/propylene/diene (PP/EPDM) and Polyamide (PA), were identified and three materials (PP, PP/EPDM and ABS) were reprocessed from ELV components and evaluated by the Footwear Industry. As a result, ABS was recommended as an economically, suitable replacement for HIPS, the current material used for manufacturing shoe heel components.

In general for Vehicle-to-Vehicle (V2V) communication, message authentication is performed on every received wireless message by conducting verification for a valid signature, and only messages that have been successfully verified are processed further. In V2V safety communication, there are a large number of vehicles and each vehicle transmits safety messages frequently; therefore the number of received messages per second would be large. Thus authentication of each and every received message, for example based on the IEEE 1609.2 standard, is computationally very expensive and can only be carried out with expensive dedicated cryptographic hardware. An interesting observation is that most of these routine safety messages do not result in driver warnings or control actions since we expect that the safety system would be designed to provide warnings or control actions only when the threat of collision is high.

Pneumatic, manually operated, drilling machines are used to produce a significant proportion of all holes drilled during wing manufacture. Drilling machine design and the manual drilling process has not changed significantly in decades. By employing miniature, low power, electronics and interfacing techniques, a monitoring system has been developed. This system enables improved process control of the manual drilling operation. Machine calibration management, measurement of drill performance, jig drilling error control and asset management are some of the benefits attainable. This project will hopefully encourage others to discover the potential for improving historically established processes, by employing modern technological developments.

As increasing populations set demands for the abundant natural resources of the colder regions, the complex industrial machines of American Industry are expected to build the new railroads, roads, cities, mines, power sources, airports and factories, and operate these activities year round. This paper reviews the basic problems of “winterization” and the design practices, materials and components used with varying effectiveness in “winterizing” construction and associated equipment for use in moderate and extreme cold geographical areas. Several new charts are included which offer design temperature data for the northern United States, Canada, Alaska, Greenland, as well as average January isotherms around the earth. The authors are members of CIMTC Subcommittee XV, “Environment”.

The SHIFT-MATE is a dashboard mounted computer based device that cues a truck driver to shift more efficiently. Through electronic circuitry, key vehicle parameters are monitored, computed, then via graphic display, instructs the driver when to shift for improved fuel economy. The theory of operation is described in the text.

In this paper, remanufacturing will be explored as a feasible option to maintaining the serviceability of electronic modules fitted to vehicles entering their service life from year four (after warranty) and beyond. Understanding the makeup of each module (content, design, and complexity) determines the feasibility of remanufacturing along with its cost effectiveness. Problems exist storing components for many years and engaging in periodic manufacturing is not cost competitive for high content modules. Thus, if reverse capability is not an option, then remanufacturing is a viable solution that, for certain modules, is a cost effective and an environmentally responsible (sustainable) solution to the service parts dilemma.

This paper describes some of the design solutions adopted in solving two major problems besetting man-powered aircraft in use: that of breakage and storage. It describes work leading up to the building and testing of “Phoenix”, a man-powered aircraft with a polyester-film inflatable wing. The paper deals mainly with aspects relating to the wing design and construction.

A large number of testing procedures have been developed to ensure vehicle safety in common and extreme driving situations. However, these conventional testing procedures are insufficient for testing autonomous vehicles. They have to handle unexpected scenarios with the same or less risk a human driver would take. Currently, safety related systems are not adequately tested, e.g. in collision avoidance scenarios with pedestrians. Examples are the change of pedestrian behaviour caused by interaction, environmental influences and personal aspects, which cannot be tested in real environments. It is proposed to use augmented reality techniques. This method can be seen as a new (Augmented) Pedestrian in the Loop testing procedure.

Research information on solid lubricants has been compiled for consideration in the possible use of such materials in aircraft electrical equipment. Solid lubricants are capable of lubricating at the maximum temperatures (600° F) for aircraft electrical equipment. Many solids that adhere well to metals may be useful lubricants; those with layer-lattice structure usually give low friction. Solid lubricants are most commonly used as bonded films but the use of fluid carriers and surface reaction products have considerable merit.

The ability to carry cargo efficiently in passenger aircraft has influenced airline economics to the point that optimisation of the freight capacity is mandatory. This document discusses the alternative loading possibilities in defined Lover Deck Compartments and their doors to cater for current and future trends in ULD dimensions. As a result items for study centred on: 1) Optimisation of the available volumes Freight capacity resulting in the selection of “Pallets”-doors for both the Forward and AFT Compartments. Flexibility to meet Freight and Baggage requirements. Possible load arrangements to optimize aircraft C of G 2) Bulk Cargo Compartment Additional LD3 Container position in AFT/Bulk compartment to cater for an uneven number of Baggage container, allowing the carriage of an additional pallet. What is regarded as an optimum is presented.

Nisshin Steel Co., Ltd. has developed a new process for the production of a “one-side aluminized steel sheet”. The process utilizes a double layer one-side “stop-off” coating to prevent the molten Al from adhering to the steel surface. The “Stop-off” coating is removed by simple mechanical brushing after hot dipping. The characteristics of this product by above mentioned process are: 1) The steel side was as clean as a conventional cold rolled surface and showed no trace of the “stop-off” layer. Thereby, phosphating and ED painting were performed. 2) In the salt spray test data was obtained from zinc and Al coated steel surfaces; the coatings on both surfaces being of equal thickness.

Engineers doing squeak and rattle testing of instrument panels (IP's) have successfully used large electrodynamic vibration systems to identify sources of squeaks and rattles (S&R's). Their successes led to demands to test more IP's, i.e., to increase throughput of IP's to reflect the many design, material, and/or manufacturing process changes that occur, and to do so at any stage of the development, production, or QA process. What is needed is a radically different and portable way to find S&R's in a fraction of the time and at lower capital cost without compromising S&R detection results.

A multi vector design tool to accurately predict instrument panel obscuration was developed to insure that critical legal displays in vehicles are not obscured. The concept provides for a computer generated light source shaped to replicate the human eyes. The light source is then projected onto a 3D math based arrangement and the resultant shadows are visible on the instrument panel surface and its displays. Design studios require criteria for the placement of the instrument cluster gages and displays, various controls, switches, and steering column stalks before an interior theme can be completed. Therefore, instrument panel obscuration and visibility must be determined early in the design process. The obscured areas are a function of the instrument panel surface, steering wheel rim, hub, spokes, and the location of the driver's eyes. This light source method allows engineers and designers the ability to quickly determine obscured areas.

Engineers have long been restricted in designing and manufacturing one piece, hollow composite components with complex internal geometry. Complex core pulls in the plastic tool, major concessions made in the actual component design or components joined from several pieces were the early means of producing such components. Progressive thinking led to the use of matrix materials such as sand, salt and wax, which provided a measure of flexibility in allowing designed-in undercut areas. These materials, however, lacked the capability to meet the required demands of dimensional accuracy and internal surface, as well as proving themselves unsuitable for high volume production. The concerns for repetitive dimensional accuracy, quality internal surface and high volume production capability has now been satisfied with the use of low melting temperature metal alloys.

This paper presents an innovative brake booster which permits the brake assist function of the electric brake assist system to be implemented with mechanical means. The resultant significant reduction of manufacturing costs enhances the chances for a wide-spread use of this feature in all vehicle classes, thereby making an important contribution to the general improvement of traffic safety. Based on an analysis of the mechanically detectable physical variables for recognizing a panic situation and an evaluation of possible methods of mechanical valve activation, the paper presents a mass production solution and describes its functional properties. In particular, it should be noted that the possibility of controlling the braking pressure within the brake assist function even represents a functional advantage

Automotive industry is a major contributor to global carbon dioxide (CO2) emissions and waste generation. Not only do vehicles produce emissions during usage, but they also generate emissions during production phase and end of life disposal. There is an urgent need to address sustainability and circularity issues in this sector. This paper explores how circularity and CO2 reduction principles can be applied to design and production of automotive parts, with the aim of reducing the environmental impact of these components throughout their life cycle. Also, this paper highlights the impact of design principles on End-of-Life Management of vehicles. As Design decisions of Component impacts up to 80% of emissions [1], it is important to focus on this phase for major contribution in reduction of emissions.