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A NEW TEST is described for studying the oxidation stability of automatic transmission fluids (ATF). The test shows an excellent correlation with transmission oxidation tests and points out the importance of time as a variable in such studies. Carefully controlled automobile dynamometer tests have been used to study the shear stability of ATF's. Data are presented showing a comparison of driving conditions, transmissions, and V.I. improvers on shear stability. Results are related to the 50-hr Hydra-Matic durability test. The poor reproducibility of rubber swell measurements on commercial transmission seals is due largely to differences in the rubber compounds. A great improvement in the reproducibility may be made by taking into account the specific gravity of the rubber sample.*

In recent years, with the development of information system products, the types of display devices utilized are becoming more sophisticated and complicated. Displays of earlier stages are now being replaced by 5×7 dot type displays which allow the display of functional symbols as well as alphanumerics. The dot type display is being developed into a dot matrix type as a more sophisticated product, in the latest stage. A great feature of the dot matrix type display is that it allows display not only of numerals, the alphabet, and other functional symbols but also of graphic features.

This paper demonstrates the possibilities of using Automotive waste plastic material from “end of life” vehicles (ELVs), in the Footwear Industry to manufacture shoe components. The study establishes the sustainability of the flow of ELVs, from the European Car Parc and identifies and estimates the quantity of plastic materials potentially available for recycling from ELVs. Four potential materials, Acrylonitrile/butadiene/styrene (ABS), Polypropylene (PP), Polypropylene/ethylene/propylene/diene (PP/EPDM) and Polyamide (PA), were identified and three materials (PP, PP/EPDM and ABS) were reprocessed from ELV components and evaluated by the Footwear Industry. As a result, ABS was recommended as an economically, suitable replacement for HIPS, the current material used for manufacturing shoe heel components.

“Trapless” Trap, which makes possible the effective collecting of particulates in diesel exhaust gas and their simultaneous combustion has been developed by use of a ceramic foam in combination with catalysts containing copper salt. From a TEM photograph, it was observed that the particulate was rapidly oxidized by mobile copper ion, showing worm-eaten like spots. Screening of various base metal salts by TGA presented CUCl2-KCl-NH4VO3 and CuCl2-KCl-(NH4)6Mo7O24 as very active catalysts for diesel particulate oxidation. They had thermal stability up to 900°C when they were supported on titania. The results obtained by measuring the back pressure using 1.8L diesel engine suggest the above trap to be a self-cleaning trapless trap.

Understanding customer expectations is critical to satisfying customers. Holding customer clinics is one approach to set winning targets for the engineering functional measures to drive customer satisfaction. In these clinics, customers are asked to operate and interact with vehicle systems or subsystems such as doors, lift gates, shifters, and seat adjusters, and then rate their experience. From this customer evaluation data, engineers can create customer loss or preference functions. These functions let engineers set appropriate targets by balancing risks and benefits. Statistical methods such as cumulative customer loss function are regularly applied for such analyses. In this paper, a new approach based on the Taguchi method is proposed and developed. It is referred to as Taguchi Customer Loss Function (TCLF).

An unique bonding mechanism was studied after several instances, where the linings stuck to the brake drums on transit buses, were reported. Evidences suggested that the linings were “glued” to the brake drums surface after wear debris (dust) was turned into “adhesive paste” through complicated thermal and chemical changes. Factors such as the friction materials, environment and service conditions, which could activate and deactivate the lining bonding, were observed and discussed. The prevention measures are proposed.

Pneumatic, manually operated, drilling machines are used to produce a significant proportion of all holes drilled during wing manufacture. Drilling machine design and the manual drilling process has not changed significantly in decades. By employing miniature, low power, electronics and interfacing techniques, a monitoring system has been developed. This system enables improved process control of the manual drilling operation. Machine calibration management, measurement of drill performance, jig drilling error control and asset management are some of the benefits attainable. This project will hopefully encourage others to discover the potential for improving historically established processes, by employing modern technological developments.

Proper lubrication of moving parts is a critical factor in internal combustion engine performance and longevity. Determination of ideal lubricant change intervals is a prerequisite to ensuring maximum engine efficiency and useful life. When oil change intervals are pushed too far, increased engine wear and even engine damage can result. On the other hand, premature oil changes are inconvenient, add to vehicle maintenance cost, and result in wasted natural resources. In order to determine the appropriate oil change interval, we have developed an oil condition sensor that measures the electrical properties of engine oil, and correlates these electrical properties to the physical and chemical properties of oil. This paper provides a brief background discussion of the oil degradation process, followed by a description of the sensor operational principles and the correlation of the sensor output with physical and chemical engine oil properties.

This paper will discuss using Astronics “Smart Panel” illuminated control panels to control an electronic power distribution system. A discussion of wiring simplification, automatic control possibilities and real time load monitoring is presented. The challenges of retrofitting the system into older aircraft will be covered as well. The paper also explains Electronic Circuit Breaker technology, arc fault protection, panel lighting technologies, control bus options, displays, and human input technology (buttons and knobs).

The SHIFT-MATE is a dashboard mounted computer based device that cues a truck driver to shift more efficiently. Through electronic circuitry, key vehicle parameters are monitored, computed, then via graphic display, instructs the driver when to shift for improved fuel economy. The theory of operation is described in the text.

This paper presents, chemistry, test data and processing procedures on a non toxic and environmentally friendly chrome-free conversion coating alternative with the same level of adhesion and secondary corrosion resistance as that found in chrome containing conversion coating systems. Test data from military and independent sources will be presented on secondary coating adhesion, electrical conductivity, filiform and neutral salt-spray corrosion resistance as compared to chromate based systems .on magnesium, aluminum and zinc and their respective alloys. The European “RoSH” initiative will not allow for the presence of any hexavalent chromium on imported electrical components as of July first of 2006. Trivalent chromium based systems generate hexavalent chromium due to the oxidation of the trivalent chromium and as such will not be allowed.

This paper presents a fatigue criterion based on stress invariants for the frequency-based analysis of multiaxial random stresses. The criterion, named “Projection-by-Projection” (PbP) spectral method, is a frequency-based reformulation of its time-domain definition. In the time domain PbP method, a random stress path is first projected along the axes of a principal reference frame in the deviatoric space, thus defining a set of uniaxial random stress projections. In the frequency-domain approach, the damage of stress projections is estimated from the stress PSD matrix. Fatigue damage of the multiaxial stress is next calculated by summing up the fatigue damage of every stress projection. The criterion is calibrated on fatigue strength properties for axial and torsion loading. The calculated damage is shown to also depend on the relative ratio of hydrostatic to deviatoric stress components.

This paper describes the initial works related to the study of Internal Combustion Engines, as an object of mechanical design, at the Universidad Tecnológica de Pereira. It is reported a concise, complete methodology for simple model of internal combustion engine. The emphasis of the paper is placed on the use of the in-cylinder parameters (pressure and temperature) and inertial loads in the crank-slider mechanism to derive the loads that act on all the components of the crank-slider mechanism as well as the theoretical output torque for a given geometrical structure and inertial properties. These loads can then be used to estimate the preliminary dimensions of engine components in the initial stage of engine development. To obtain the pressure and temperature inside the cylinder, under different operation parameters, such as air fuel ratio and spark angle advance, a Zero dimensional model is applied. The heat transfer from the cylinder and friction are not taken into account.

Research information on solid lubricants has been compiled for consideration in the possible use of such materials in aircraft electrical equipment. Solid lubricants are capable of lubricating at the maximum temperatures (600° F) for aircraft electrical equipment. Many solids that adhere well to metals may be useful lubricants; those with layer-lattice structure usually give low friction. Solid lubricants are most commonly used as bonded films but the use of fluid carriers and surface reaction products have considerable merit.

Nisshin Steel Co., Ltd. has developed a new process for the production of a “one-side aluminized steel sheet”. The process utilizes a double layer one-side “stop-off” coating to prevent the molten Al from adhering to the steel surface. The “Stop-off” coating is removed by simple mechanical brushing after hot dipping. The characteristics of this product by above mentioned process are: 1) The steel side was as clean as a conventional cold rolled surface and showed no trace of the “stop-off” layer. Thereby, phosphating and ED painting were performed. 2) In the salt spray test data was obtained from zinc and Al coated steel surfaces; the coatings on both surfaces being of equal thickness.

Vehicle electrification is a rapidly growing and developing technology. As with any new technology there are hurdles that must be overcome as development marches forward. Overcoming these obstacles will require new and innovative solutions. One area of electrification that is quickly developing is the ability to convert voltage from AC to DC and from DC to AC. This is important since the battery pack outputs a DC voltage which must be converted to AC to drive the electric motor. The reverse is true when braking, the AC voltage generated by the electric motor is converted to DC in order to charge the battery. The conversion of voltage back and forth is controlled through the use of an inverter. The inverter uses Insulated-Gate Bipolar Transistors or IGBTs which generate heat while in operation. As the IGBTs heat up their efficiency goes down. In order to maintain a high level of efficiency the circuity can be directly cooled through the use of a heat sink.

The findings presented in this paper are part of a long term project aimed at raising the science of heat transfer in internal combustion engine cooling galleries. Initial work has been undertaken by the authors and an experimental facility is able to simulate different sizes of coolant passages. External heat is applied and data for the forced convective, nucleate boiling and transition or critical heat flux (CHF) regimes has been obtained. The results highlighted in this paper attempt to quantify the effects of cooling passage surface roughness on the nucleate boiling regime. Tests have been conducted using aluminium test pieces with surface finishes described as smooth, intermediate and as-cast. It has been found that the as-cast surface increases the heat flux density in the nucleate boiling region over that of the smooth and intermediate surfaces.

Engineers doing squeak and rattle testing of instrument panels (IP's) have successfully used large electrodynamic vibration systems to identify sources of squeaks and rattles (S&R's). Their successes led to demands to test more IP's, i.e., to increase throughput of IP's to reflect the many design, material, and/or manufacturing process changes that occur, and to do so at any stage of the development, production, or QA process. What is needed is a radically different and portable way to find S&R's in a fraction of the time and at lower capital cost without compromising S&R detection results.