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A multi vector design tool to accurately predict instrument panel obscuration was developed to insure that critical legal displays in vehicles are not obscured. The concept provides for a computer generated light source shaped to replicate the human eyes. The light source is then projected onto a 3D math based arrangement and the resultant shadows are visible on the instrument panel surface and its displays. Design studios require criteria for the placement of the instrument cluster gages and displays, various controls, switches, and steering column stalks before an interior theme can be completed. Therefore, instrument panel obscuration and visibility must be determined early in the design process. The obscured areas are a function of the instrument panel surface, steering wheel rim, hub, spokes, and the location of the driver's eyes. This light source method allows engineers and designers the ability to quickly determine obscured areas.

Engineers have long been restricted in designing and manufacturing one piece, hollow composite components with complex internal geometry. Complex core pulls in the plastic tool, major concessions made in the actual component design or components joined from several pieces were the early means of producing such components. Progressive thinking led to the use of matrix materials such as sand, salt and wax, which provided a measure of flexibility in allowing designed-in undercut areas. These materials, however, lacked the capability to meet the required demands of dimensional accuracy and internal surface, as well as proving themselves unsuitable for high volume production. The concerns for repetitive dimensional accuracy, quality internal surface and high volume production capability has now been satisfied with the use of low melting temperature metal alloys.

The paper focuses and develops issues raised by the SAE paper ‘THE FUTURE OF VEHICLE ELECTRICAL POWER SYSTEMS AND THEIR IMPACT ON SYSTEM DESIGN’ [1] and describes the realisation of a vehicle with a 12 V architecture of flexible configuration and a power management function. The paper describes the methodology, reasoning and mission behind the creation of the vehicle, developed after collaborative exercises in Europe and the USA, and resulting in a joint programme involving a major vehicle manufacturer and a European system supplier. The electrical system is becoming the focus of activity world-wide due to rapid changes in vehicle requirements, in the areas of safety, environmental and functional demands. There are opportunities for:- (a) Improved starting (b) Integrated management of power generation and demand. (c) Higher system integrity (d) Higher efficiency (e) Improvement of the vehicle electrical environment, giving benefits in component cost.

The Focke-Wulf Fw 190 was one of the truly outstanding fighter aircraft of the Second World War. It distinguished itself over all fronts on which the Luftwaffe fought in conditions ranging from arctic wastes to the deserts of North Africa. The Fw 190 represented the epitome of conventional piston-engine fighter design on the threshold of the jet age. Conceived nearly sixty years ago, flying for the first time on the eve of the war in 1939 and acknowledged as “the best all-around fighter in the world” in the mid-war years, derivatives of the Fw 190 were still pushing the ultimate capability boundary for this class of aircraft at war's end in 1945 (reaching maximum level true airspeeds of 470 mph [about Mach 0.7] at altitudes of well over 40,000 feet). This paper assesses the design attributes and technology approaches, including innovative use of advanced electrical systems, that were used to make the Fw 190 one of the great all-around fighters in aviation history.

Design of a Cabin Tilting System of heavy trucks, a multi degree of freedom mechanism, is a challenge. Factors like adequate tilting angle, cabin styling, packaging, non interference of tilting system with ride comfort, forces in the system, specifications of the hydraulic system, are all very important for designing the system. Numerous considerations make the design process highly iterative hence longer design time. This paper primarily focuses on Kinematics and Dynamic analysis of the system in ADAMS and validation of system with real time testing results. Intention of this work is to make a parametric ADAMS model and link it to a Knowledge Based Engineering application to facilitate designer to quickly carry out design iterations for reducing development time. The Knowledge Based Engineering software is made using object oriented language called ‘Object Definition Language’ which has been developed using C and C++ software languages.

The Boeing Company in Mesa, Arizona, has been conducting a concept design study of a roadable helicopter called the “Converticar” to assess its feasibility. This is a twin-engine vehicle with twin retractable coaxial counter-rotating rotors. The purpose of the study is to describe a vehicle that carries four passengers in the equivalent of a luxury car that also can fly like a helicopter, and can be priced like a luxury car. To come near this cost goal, the production rate must be on the order of 500,000 units a year. At that rate there is no chance of training a comparable number of pilots each year. So the machine must fly and navigate autonomously, with the pilot just dialing in where he/she wants to go. Technologically, the concept appears to be feasible. Modern design processes, new materials, and improved manufacturing process should allow the Converticar to be built at the prescribed rate when the proper infrastructure for manufacturing it is made available.

The U.S. National Highway Transportation and Safety Agency's (NHTSA) early estimates of Motor Traffic Fatalities in 2009 in the United States [1] show continuing progress on improving traffic safety on the U.S. roadways. The number of total fatalities and the fatality rate per 100 Million Vehicle Miles (MVM), both show continuing declines. In the 10 year period from 1999 through 2009, the total fatalities have dropped from 41,611 to 33,963 and the fatality rate has dropped from 1.5 fatalities per 100MVM to 1.16 fatalities per 100MVM, a compound annual drop of 2.01% and 2.54% respectively. The large number of traffic fatalities, and the slowing down of the fatality rate decline, compared to the decade before, continues to remain a cause of concern for regulators.

Φ-sensitivity is a fuel characteristic that has important benefits for the operation and control of low-temperature gasoline combustion (LTGC) engines. A fuel is φ-sensitive if its autoignition reactivity varies with the fuel/air equivalence ratio (φ). Thus, multiple-injection strategies can be used to create a φ-distribution that leads to several benefits. First, the φ-distribution causes a sequential autoignition that reduces the maximum heat release rate. This allows higher loads without knock and/or advanced combustion timing for higher efficiencies. Second, combustion phasing can be controlled by adjusting the fuel-injection strategy. Finally, experiments show that intermediate-temperature heat release (ITHR) increases with φ-sensitivity, increasing the allowable combustion retard and improving stability. A detailed mechanism was applied using CHEMKIN to understand the chemistry responsible for φ-sensitivity.

This paper discusses the findings for [Interior] Configuration Options, Habitability and Architectural Aspects of a first human spacecraft to Mars. In 2003 the space architecture office LIQUIFER was invited by the European Space Agency’s (ESA) AURORA program committee to consult the scientists and engineers from the European Space and Technology Center (ESTEC) and other European industrial communities with developing the first human mission to Mars, which will take place in 2030, regarding the architectural issues of crewed habitats. The task was to develop an interior configuration for a Transfer Vehicle (TV) to Mars, especially a Transfer Habitation Module (THM) and a Surface Habitat (SHM) on Mars. The total travel time Earth - Mars and back for a crew of six amounts to approximately 900 days. After a 200-day-flight three crewmembers will land on Mars in the Mars Excursion Vehicle (MEV) and will live and work in the SHM for 30 days.

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From mohair plush to woolens, to patterns and now synthetics - that's the growth of automotive fabrics. The 1956 models have gig-finished woolen system broadcloths, tweeds made with spun yarns, Jacquards with spun and filaments, dobby patterns on both woolen and worsted systems and a wide use of boucle or novelty yarns. Fabric designing has become a highly specialized art, attuned always to the stylists' demands. Abrasion, dye stability and light fastness, durability, shrinkage and stretch, cost, spotting and water repellency are all important factors. Where physical requirements are about the same from all automobile manufacturers, they greatly vary in interpretations of results. Where do we go from here? There are synthetics yet untried; some may be blended with natural fibers. By taking the textile supplier more into their confidence, automobile builders would help chart the course ahead.

MBB and Rockwell, under DARPA/NAVAIR and GMOD contract, are currently designing an experimental aircraft which will be dedicated to demonstrate “enhanced fighter maneuverability” (EFM) and supermaneuverability in particular. The aircraft is designed to break one of the last barriers left in aviation, the stall barrier. It will be able to perform tactical maneuvers up to 70° angle of attack and thus achieve very small radii of turn. Such highly instantaneous 3-dimensional maneuvers are of significant tactical value in future air combat with all aspect weapons. Key to the penetration into this unexplored flight regime is thrust vectoring in pitch and yaw. This feature is also used to enhance agility in critical flight conditions and to enhance the decoupling of fuselage aiming and flight path control as required for head-on gun firing.

Current and future generations of transport aircraft are characterized by a high level of automation. This automation is intended to assist the flight crew and make it possible for a crew of two persons to operate these aircraft for all types of flights, including those of extremely long duration. While one of the design goals of automation is to reduce crew workload, little is known about the true relationship between workload and automation. This paper discusses the approaches taken by Airbus Industrie when designing increasing levels of automation into their aircraft. It also addresses the Airbus program of workload research and the need to direct specific attention to the relationship between workload and automation.

Work solenoids are widely used in household appliances. The environment and design of this type application does not lead to solenoids for the earthmoving industry. This paper presents the environmental effects to be considered when designing a solenoid for the earthmoving industry. It further explains the need for, and type of, test necessary to validate the design. Finally a review of production quality procedures, necessary to insure reliable production parts is discussed.

The Chevrolet Engineering Center has developed a Computer Graphics Design System (CGDS) having extensive industrial design capabilities. This paper describes how the system is used for designing windshields and windshield wiper systems by using automatic drafting machine techniques combined with a graphics computer approach. As applied to this paper, the system’s capabilities include windshield surfacing, eye range contour development, eye range area calculation, wiper pattern development, and calculation of the actual area wiped. By comparing CGDS to manual drafting methods, the results indicate that the CGDS approach is a commercially practical concept of design that has many substantial economic advantages over conventional drafting methods.

The passenger car windshield wiper system design is very dependent upon the vehicle styling. As such, wiper systems are continually being revised or redesigned to accommodate new styling themes and incorporate engineering improvements. The design process is discussed from the initial feasibility phase to the final production release of detailed drawings. Since the application of computers to wiper design has been covered in other articles, the classical approach with little computer usage is emphasized. The various possible system configurations are reviewed in addition to a general discussion of the wipe pattern design, the linkage design, and the considerations for recessed or concealed wiper parking.

Frosted windshields are common appearances during the cold season. The defrosting of the car's windshield is carried out by just blowing hot air against the inside of the pane. This yields growing temperatures also on the outside and finally makes the ice melt. What may sound quite trivial from the user's point of view is rather more complex in terms of analysis and design. The physical phenomena involved are fluid flow and heat transfer in the air on both sides of the glass as well as inside (conjugated heat transfer) and the phase change in the solidified water. For designing purposes of course complete CFD simulations and investigations in test rigs will be performed. But these are very time consuming and expensive, especially if parameter variations and optimizations tasks have to be accomplished. In this paper a modeling and simulation approach is presented, which allows a quasi 3D modeling of the defrosting of windshields based on 1D simulation techniques.

NHTSA's Fatal Crash Reporting System (FARS) collects information on all US fatal public roadway motor vehicle crashes.1 However, FARS contains only the information “K”(killed) as injury information for the individuals sustaining fatal injuries. This paper discusses how a 100 fold improvement in injury detail can be obtained with ICD-9 mortality information by linking FARS with the Vital Statistics Multiple Cause of Death (MCOD) database.2 This link, developed by NHTSA, is accomplished on an individual by individual basis. The FARS database contains about 40,000 individuals killed per year, and nearly 25 years of data available. A multi-year linked FARS-MCOD database can contain detailed cause of death for more than 1,000,000 motor vehicle fatalities. The linked FARS-MCOD allows the reasons why people die in MVC to be studied down to specific vehicle make/model combinations.

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