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Technical Paper

A Three-Dimensional Flame Reconstruction Method for SI Combustion Based on Two-Dimensional Images and Geometry Model

2022-03-29
2022-01-0431
A feasible method was developed to reconstruct the three-dimensional flame surface of SI combustion based on 2D images. A double-window constant volume vessel was designed to simultaneously obtain the side and bottom images of the flame. The flame front was reconstructed based on 2D images with a slicing model, in which the flame characteristics were derived by slicing flame contour modeling and flame-piston collision area analysis. The flame irregularity and anisotropy were also analyzed. Two different principles were used to build the slicing model, the ellipse hypothesis modeling and deep learning modeling, in which the ellipse hypothesis modeling was applied to reconstruct the flame in the optical SI engine. And the reconstruction results were analyzed and discussed. The reconstruction results show that part of the wrinkled and folded structure of the flame front in SI engines can be revealed based on the bottom view image.
Technical Paper

An Experimental Study on the Effects of Split Injection in Stoichiometric Dual-Fuel Compression Ignition (SDCI) Combustion

2015-04-14
2015-01-0847
Stoichiometric dual-fuel compression ignition (SDCI) combustion has superior potential in both emission control and thermal efficiency. Split injection of diesel reportedly shows superiority in optimizing combustion phase control and increasing flexibility in fuel selection. This study focuses on split injection strategies in SDCI mode. The effects of main injection timing and pilot-to-total ratio are examined. Combustion phasing is found to be retarded in split injection when overmixing occurs as a result of early main injection timing. Furthermore, an optimised split injection timing can avoid extremely high pressure rise rate without great loss in indicated thermal efficiency while maintaining soot emission at an acceptable level. A higher pilot-to-total ratio always results in lower soot emission, higher combustion efficiency, and relatively superior ITE, but improvements are not significant with increased pilot-to-total ratio up to approximately 0.65.
Technical Paper

An Optical Study on the Combustion of Gasoline/PODEn Blends in a Constant Volume Vessel

2018-09-10
2018-01-1748
Polyoxymethylene dimethyl ethers (PODEn) have high cetane number, high oxygen content and high volatility, therefore can be added to gasoline to optimize the performance and soot emission of Gasoline Compression Ignition (GCI) combustion. High speed imaging was used to investigate the spray and combustion process of gasoline/PODEn blends (PODEn volume fraction 0%-30%) under various ambient conditions and injection strategies in a constant volume vessel. Results showed that with an increase of PODEn proportion from 10% to 30%, liquid-phase penetration of the spray increased slightly, ignition delay decreased from 3.8 ms to 2.0 ms and flame lift off length decreased 29.4%, causing a significant increase of the flame luminance. For blends with 20% PODEn, when ambient temperature decreased from 893 K to 823 K, the ignition delay increased 1.3 ms and the flame luminance got lower.
Technical Paper

Characterizing Propane Flash Boiling Spray from Multi-Hole GDI Injector

2018-04-03
2018-01-0278
In this research, propane flash boiling sprays discharged from a five-hole gasoline direct injector were studied in a constant volume vessel. The fuel temperature (Tfuel) ranged from 30 °C to 90 °C, and the ambient pressure (Pamb) varied from 0.05 bar to 11.0 bar. Different flash boiling spray behavior compared to that under sub-atmospheric conditions was found at high Pamb. Specifically, at the sub-atmospheric pressures, the individual flashing jets merged into one single jet due to the strong spray collapse. In contrast, at Pamb above 3.0 bar and Tfuel above 50 °C, the spray collapse was mitigated and the flashing jets were separated from each other. Further analyses revealed that the mitigation of spray collapse at high Pamb was ascribed to the suppression of jet expansion. In addition, it was found that the spray structure was much different at similar Rp, indicating that Rp lacked the generality in describing the structure of flash boiling sprays.
Technical Paper

Comparison of Spray Collapses from Multi-Hole and Single-Hole Injectors Using High-Speed Photography

2020-04-14
2020-01-0321
In this paper, the differences between multi-hole and single-hole spray contour under the same conditions were compared by using high-speed photography. The difference between the contour area of multi-hole and that of single-hole spray was used as a parameter to describe the degree of spray collapse. Three dimensionless parameters (i.e. degree of superheat, degree of undercooling, and nozzle pressure ratio) were applied to characterize inside-nozzle thermodynamic, outside-nozzle thermodynamic and kinetic factors, respectively. In addition, the relationship between the three dimensionless parameters and the spray collapse was analyzed. A semi-empirical equation was proposed for evaluation of the degree of collapse based on dimensionless parameters of flash and non-flash boiling sprays respectively.
Technical Paper

Droplet Measurement of High-Pressure Liquid Ammonia Injection Using PDPA

2023-10-31
2023-01-1637
Liquid ammonia is an ideal zero carbon fuel to reduce carbon emission of internal combustion engines. The high-pressure injection of liquid ammonia is a key technology to fast distribute fuels and prepare better combustion performances. The physical properties of liquid ammonia are different to traditional fossil fuels including diesel and gasoline, which can change the spray and droplet characteristics significantly. However, the spray droplet characteristics of liquid ammonia injection is lack of investigations. In this paper, Phase Doppler Particle Analyzer (PDPA) are used to measure the droplet diameter and velocity of high-pressure liquid ammonia sprays up to 75 MPa and compare to diesel sprays. Effects of flash boiling of liquid ammonia droplet characteristics are also analyzed.
Technical Paper

Effect of Single and Double-Deck Pre-Chamber Designs to the Combustion Characteristics of Premixed CH4 /Air

2018-09-10
2018-01-1688
An experiment was carried out to investigate the effect of single and double-deck pre-chamber on the combustion characteristics of premixed CH4/air in a constant volume vessel using schlieren method. A special design was proposed for the visualization of the pre-chamber. Combustion with different initial temperatures (300 K, 400 K, 500 K) were observed at stoichiometric ratio to lean-burn limit. Although single-deck pre-chamber has advantages over double-deck pre-chamber in both initial flame development duration and main combustion duration, the latter could extend the lean-burn limit by up to 0.3 and promote the stability of ignition. It is also found that extensive distribution of active species in main chamber before ignition can accelerate speed of flame propagation enormously.
Technical Paper

Effect of the Pre-Chamber Orifice Geometry on Ignition and Flame Propagation with a Natural Gas Spark Plug

2017-10-08
2017-01-2338
Natural gas is one of the promising alternative fuels due to the low cost, worldwide availability, high knock resistance and low carbon content. Ignition quality is a key factor influencing the combustion performance in natural gas engines. In this study, the effect of pre-chamber geometry on the ignition process and flame propagation was studied under varied initial mixture temperatures and equivalence ratios. The pre-chambers with orifices in different shapes (circular and slit) were investigated. Schlieren method was adopted to acquire the flame propagation. The results show that under the same cross-section area, the slit pre-chamber can accelerate the flame propagation in the early stages. In the most of the cases, the penetration length of the flame jet and flame area development are higher in the early stages of combustion.
Journal Article

Effects of Perforation Shapes on Water Transport in PEMFC Gas Diffusion Layers

2019-04-02
2019-01-0380
Water management, particularly in the gas diffusion layers (GDL), plays an important role in the performance and reliability of the proton exchange membrane fuel cells (PEMFCs). In this study, a two-phase multiple-relaxation-time (MRT) lattice Boltzmann method (LBM) is employed to simulate water transport in a reconstructed GDL and the effect of perforation shapes is investigated. The revised pseudopotential multiphase model is adopted to realize high-density ratio, good thermodynamic consistency, adjustable surface tension and high contact angle. The transport characteristics are analyzed in both vertical and horizontal transport directions. The LBM simulation provides detailed results in mesoscale and indicates that the surface tension dominates the process of water transport in the perforated GDL, which exhibits unexpectedly similarities in the vertical and horizontal transport.
Technical Paper

Experimental Study on Diesel Spray Characteristics Using Different Ambient Gases

2016-04-05
2016-01-0867
The spray characteristics is the key to achieve the clean combustion in diesel engines and the in-cylinder conditions are one of the factors affecting the spray process. In this work, the diesel spray characteristics were studied over a range of injection pressures and ambient pressures in a constant volume chamber and a single-hole common rail diesel injector was used. The present work is to decouple the effects of ambient pressure and ambient density on near-field spray processes by using different ambient gas (N2, and CO2). The spray processes were captured by a Photron SA X2 camera with speed of 300,000 fps and resolution of 256 by 80 pixels. The spray processes were analyzed in terms of penetration length and spray tip velocity. Difference in penetration length and tip velocity were found at the same ambient density and/or ambient pressure when different ambient gases were used.
Technical Paper

Fuel Consumption and NOx Emission Prediction of Heavy-Duty Diesel Vehicles under Different Test Cycles and Their Sensitivities to Driving Factors

2020-09-15
2020-01-2002
Due to the rapid development of road infrastructure and vehicle population in China, the fuel consumption and emission of on-road vehicles tested in China World Transient Vehicle Cycle (C-WTVC) cannot indicate the real driving results. But the test results in China Heavy-duty Commercial Vehicle Test Cycle-Coach (CHTC-C) based on the road driving conditions in China are closer to the actual driving data. In this paper, the model for predicting the performance of heavy-duty vehicles is established and validated. The fuel consumption and NOx emission of a Euro VI heavy-duty coach under C-WTVC and CHTC-C tests are calculated by employing the developed model. Furthermore, the fuel consumption of the test coach is optimized and its sensitivity to the driving factors is analyzed.
Journal Article

High Speed Imaging Study on the Spray Characteristics of Dieseline at Elevated Temperatures and Back Pressures

2014-04-01
2014-01-1415
Dieseline combustion as a concept combines the advantages of gasoline and diesel by offline or online blending the two fuels. Dieseline has become an attractive new compression ignition combustion concept in recent years and furthermore an approach to a full-boiling-range fuel. High speed imaging with near-parallel backlit light was used to investigate the spray characteristics of dieseline and pure fuels with a common rail diesel injection system in a constant volume vessel. The results were acquired at different blend ratios, and at different temperatures and back pressures at an injection pressure of 100MPa. The penetrations and the evaporation states were compared with those of gasoline and diesel. The spray profile was analyzed in both area and shape with statistical methods. The effect of gasoline percentage on the evaporation in the fuel spray was evaluated.
Technical Paper

Impact of Fuel Properties on GDI Injector Deposit Formation and Particulate Matter Emissions

2020-04-14
2020-01-0388
Gasoline Direct Injection (GDI) engines show advantages in reducing fuel consumption and gaseous pollution emissions when compared to Port Fuel Injection (PFI) engines. However, particulate matter emissions are an essential issue for GDI engine development due to increasingly stringent worldwide emission regulations. Previous studies have shown that gasoline fuel compositions, as well as deposits formed in GDI fuel injectors, can affect emissions in the GDI engine. In this work, the impact of gasoline fuel properties on forming injector deposits and the resulting effect on particulate emissions were investigated using a modern Chinese GDI engine. Six test fuels with different properties involving changes in olefins, aromatics, heavy (C9/C9+) aromatics, T90 and deposit control additive (DCA) were prepared based on the gasoline survey results from the Chinese gasoline fuel market and the China 6 gasoline fuel standard limits.
Technical Paper

Instantaneous PLII and OH* Chemiluminescence Study on Wide Distillation Fuels, PODEn and Ethanol Blends in a Constant Volume Vessel

2020-04-14
2020-01-0340
The combustion characteristics and soot emissions of three types of fuels were studied in a high pressure and temperature vessel. In order to achieve better volatility, proper cetane number and high oxygen content, the newly designed WDEP fuel was proposed and investigated. It is composed of wide distillation fuel (WD), PODE3-6 mixture (PODEn) and ethanol. For comparison, the test on WD and the mixture of PODEn-ethanol (EP) are also conducted. OH* chemiluminescence during the combustion was measured and instantaneous PLII was also applied to reveal the soot distribution. Abel transformation was adopted to calculate the total soot of axisymmetric flame. The results show that WDEP has similar ignition delays and flame lift-off lengths to those of WD at 870-920 K. But the initial ignition locations of WDEP flame in different cycles were more concentrated, particularly under the condition of low oxygen atmosphere.
Technical Paper

Numerical Study of DMF and Gasoline Spray and Mixture Preparation in a GDI Engine

2013-04-08
2013-01-1592
2, 5-Dimethylfuran (DMF) has been receiving increasing interest as a potential alternative fuel to fossil fuels, owing to the recent development of new production technology. However, the influence of DMF properties on the in-cylinder fuel spray and its evaporation, subsequent combustion processes as well as emission formation in current gasoline direct injection (GDI) engines is still not well understood, due to the lack of comprehensive understanding of its physical and chemical characteristics. To better understand the spray characteristics of DMF and its application to the IC engine, the fuel sprays of DMF and gasoline were investigated by experimental and computational methods. The shadowgraph and Phase Doppler Particle Analyzer (PDPA) techniques were used for measuring spray penetration, droplet velocity and size distribution of both fuels.
Technical Paper

Optical diagnostic study on ammonia-diesel and ammonia-PODE dual fuel engines

2024-04-09
2024-01-2362
Ammonia shows promise as an alternative fuel for internal combustion engines (ICEs) in reducing CO2 emissions due to its carbon-free nature and well-established infrastructure. However, certain drawbacks, such as the high ignition energy, the narrow flammability range, and the extremely low laminar flame speed, limit its widespread application. The dual fuel (DF) mode is an appealing approach to enhance ammonia combustion. The combustion characteristics of ammonia-diesel dual fuel mode and ammonia-PODE3 dual fuel mode were experimentally studied using a full-view optical engine and the high-speed photography method. The ammonia energy ratio (ERa) was varied from 40% to 60%, and the main injection energy ratio (ERInj1) and the main injection time (SOI1) were also varied in ammonia-PODE3 mode.
Technical Paper

PLII-LEM and OH* Chemiluminescence Study on Soot Formation in Spray Combustion of PODEn-Diesel Blend Fuels in a Constant Volume Vessel

2017-10-08
2017-01-2329
Polyoxymethylene dimethyl ethers (PODEn) are promising alternative fuel candidates for diesel engines because they present advantages in soot reduction. This study uses a PODEn mixture (contains PODE3-6) from mass production to provide oxygen component in blend fuels. The spray combustion of PODEn-diesel bend fuels in a constant volume vessel was studied using high speed imaging, PLII-LEM and OH* chemiluminescence. Fuels of several blend ratios are compared with pure diesel. Flame luminance data show a near linear decrease tendency with the blend ratio increasing. The OH* images reveal that the ignition positions of all the cases have small differences, which indicates that using a low PODEn blend ratio of no more than 30% does not need significant adjustment in engine combustion control strategies. It is found that 30% PODEn blended with diesel (P30) can effectively reduce the total soot by approximately 68% in comparison with pure diesel.
Technical Paper

The Impact of GDI Injector Deposits on Engine Combustion and Emission

2017-10-08
2017-01-2248
Gasoline direct injection (GDI) engine technology is now widely used due to its high fuel efficiency and low CO2 emissions. However, particulate emissions pose one challenge to GDI technology, particularly in the presence of fuel injector deposits. In this paper, a 4-cylinder turbocharged GDI engine in the Chinese market was selected and operated at 2000rpm and 3bar BMEP condition for 55 hours to accumulate injector deposits. The engine spark timing, cylinder pressure, combustion duration, brake specific fuel consumption (BSFC), gaseous pollutants which include total hydro carbon (THC), NOx (NO and NO2) and carbon dioxide (CO), and particulate emissions were measured before and after the injector fouling test at eight different operating conditions. Test results indicated that mild injector fouling can result in an effect on engine combustion and emissions despite a small change in injector flow rate and pulse width.
Technical Paper

Understanding Interaction between Reactive Jets in Pre-Chamber Ignition of Gaseous Fuel

2023-04-11
2023-01-0225
In order to improve the ignition capacity and burning rate for spark-ignited engines, pre-chamber jet ignition is a promising technique to achieve fast premixed combustion and low pollutant emissions. However, few studies focus on the interaction between multiple reacting (i.e. flamelet) or reacted (i.e. radical) jets, its effect on ignition, exotherm and flow behaviors also remain to be revealed. This paper investigated two types of jet interaction under different pre-chamber structures, including the jet-crossing and unequal nozzle designs. Optical experiments under different conditions were conducted in a constant volume combustion chamber with CH4 as fuel, using simultaneous high speed schlieren and OH* chemiluminescence method. Meanwhile, computational fluid dynamics (CFD) simulations with CH4 and NH3/CH4 blend fuels were carried out using Converge software to provide further insights of turbulent flow and ignition process.
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