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Technical Paper

A Development of the Holographic Lighting

2019-04-02
2019-01-0846
A signal lamp performs a function to inform the position and behavior of the vehicle. And it represents a specific design identity of the vehicle or brand identity. Recently it implements the unique three-dimensional effect while using a LED. However, a number of LEDs and complex form of the lens shape have to be applied, so results in the size, weight, cost increase. In this study, the hologram technology that is an exemplary technique for implementing the described three-dimensional image is applied. With a hologram, it is possible to reproduce a complex shape three-dimensional image by using a hologram film. Therefore the number of parts can be reduced. And it is possible to copy the film has a mass production benefits.
Technical Paper

A Development of the Model Based Torque Feedback Control with Disturbance Observer for Electric Power Steering System

2019-04-02
2019-01-1233
Electric Power Steering (EPS) needs to meet both functional and stability requirements, it plays significant role in controlling vehicle motion. In the meantime, customers emphasizes natural steering feel which can reflect vehicle motion and road surface information while isolate unwanted external disturbances. In general, conventional EPS control algorithms exert assist torque according to driver torque measured from torque sensor, while maintaining stability using stabilizing compensator. However, there exist significant trade-off between steering feel and stability, because the performances of assist torque control and stabilizing compensator are strongly coupled. In this paper a torque feedback control algorithm for EPS system is proposed in order to overcome the trade-off, and to achieve more natural, robust steering feel.
Technical Paper

A Preliminary Study on the Evaporative Cooling System for FCEV

2024-04-09
2024-01-2406
The existing FCEV have been developed with only a few vehicle models. With the diversification of both passenger and commercial FCEV lineups, as well as the increasing demand for vehicle trailer towing, there is a growing need for high-capacity fuel cell stacks to be applied in vehicles. However, at the current level, there are limitations and issues that arise, such as insufficient power output and reduced driving speed. As a results, the importance of thermal energy management has been increasing along with the increase in required power. Traditional cooling performance enhancement methods have mainly focused on developing increased hardware specifications, but even this approach has reached its limitation due to package, cost and weight problem. Therefore, it is essential to develop a new cooling system to solve the increases in heat dissipation.
Technical Paper

A Study of Low-Friction Road Estimation using an Artificial Neural-Network

2018-04-03
2018-01-0811
Road friction estimation algorithms had been studied for many years because it is very important factor for safety control and fuel efficiency of vehicle. But traditional solutions are hard to adapt in automotive industry because their performance is not sufficient enough and expensive to implement. Therefore, this paper proposes a road friction estimation algorithm based on a trained artificial neural-network which is low cost and robust. The suggested method doesn’t need expensive additional sensors such as optical or lidar sensor, also it shows better performance in real car environment compared to other algorithms based on vehicle dynamics. In this paper, we would describe this algorithm in detail and analyze the test results evaluated in real road conditions.
Technical Paper

A Study of the Auxiliary Belt Drive System for Actual Fuel Saving

2017-03-28
2017-01-0898
The engine indicated torque is not delivered entirely to the wheels, because it is lowered by losses, such as the pumping, mechanical friction and front auxiliary power consumption. The front auxiliary belt drive system is a big power consumer-fueling and operating the various accessory devices, such as air conditioning compressor, electric alternator, and power steering pump. The standard fuel economy test does not consider the auxiliary driving torque when it is activated during the actual driving condition and it is considered a five-cycle correction factor only. Therefore, research on improving the front end auxiliary drive (FEAD) system is still relevant in the immediate future, particularly regarding the air conditioning compressor and the electric alternator. An exertion to minimize the auxiliary loss is much smaller than the sustained effort required to reduce engine friction loss.
Journal Article

A Study on Flexible Transparent Electrode Materials for Touch Sensor

2023-04-11
2023-01-0074
As the AVN display in the car interior becomes larger and located above the center fascia, the driver's visual visibility is becoming important. In addition, since an expensive touch sensor is installed, a transparent electrode cost reduction technology for a display touch sensor that can replace an indium material, which is an expensive rare metal, is required. In this paper, we developed new transparent electrode materials and manufacturing methods for the touch sensor film which light reflectance is low and flexible without a separate low-reflection multi-layer, so that the design freedom is high and the material cost is low. By optimizing the amount of fluorine doping ratio in tin oxide, excellent electrical conductivity and high optical transmittance are secured, and the surface reflectance is reduced by adjusting the diameter and length of the silver nanowire. As a result, it was shown that the AVN display image and font readability was improved.
Technical Paper

A Study on the Sound Transmission Loss of Split HVAC for Electric Vehicles

2022-06-15
2022-01-0981
Generally, the HVAC system of a vehicle is composed of Blower unit assembly and Heater unit assembly, and is located on the driver’s side of the dash panel. However, electric vehicles have far fewer parts than conventional internal combustion engine vehicles, so electric vehicles have large space in the engine room. This allows HVAC, which occupies large volume in the interior side, to be pushed in the direction of the engine room altogether, or by placing a part inside the engine room to make a slim cockpit and expand the interior space. However, this new structure, called the Split HVAC System, is mounted through the dash, allowing noise to pass through relatively easily. Since this adversely affects the NVH of an electric vehicle, it needs to be developed in terms of noise transmission. Therefore, in this paper, a study was conducted to predict the sound transmission loss of Split HVAC through an analytical method.
Technical Paper

Analysis of Microorganism Causing Odor in an Air-Conditioning System

2015-04-14
2015-01-0354
This study has been conducted to analyze microbial diversity and its community by using a method of NGS(Next generation sequencing) technique that is not rely on cultivation for microbial community in an core evaporator causing odor of car air conditioner. The NGS without any cultivation method of cultivation, has been developed recently and widely. This method is able to research a microorganism that has not been cultivated. Differently with others, it can get a result that is closer to fact, also can acquire more base sequence with larger volume in relatively shorter time. According to bacteria population analysis of 23 samples, It can be known limited number of bacteria can inhabit in Evaporator core, due to small exposure between bacteria and evaporate, as well as its environmental characteristics. With the population analysis, only certain group of it is forming biofilm in proportion.
Technical Paper

Bushing Stiffness Optimization Method for NVH Improvement Using Blocked Force and Energy-Based Index in Suspension System

2024-06-12
2024-01-2921
Reductions in powertrain noise have led to an increased proportion of road noise, prompting various studies aimed at mitigating it. Road excitation primarily traverses through the vehicle suspension system, necessitating careful optimization of the characteristics of bushings at connection points. However, optimizing at the vehicle assembly stage is both time-consuming and costly. Therefore, it is essential to proceed with optimization at the subsystem level using appropriate objective functions. In this study, the blocked force and energy-based index derived from complex power were used to optimize the NVH performance. Calculating the complex power in each bushing enables computing the power flow, thereby providing a basis for evaluating the NVH performance. Through stiffness injection, the frequency response functions (FRF) of the system can be predicted according to arbitrary changes in the bushing stiffness.
Technical Paper

Control of Automotive PEM Fuel Cell Systems

2007-08-05
2007-01-3491
In order to understand the automotive PEM fuel cell system, mathematical system modeling is conducted and the model is implemented and simulated by using the Matlab®/Simulink®. The components such as fuel cell stack, air supplier, and radiator are modeled individually and integrated into a system level. The PEM fuel cell system operation control includes thermal management, air supply control, hydrogen supply control, fuel cell stack protection control, and load following control. In the thermal management, the inlet and outlet temperature of coolant are controlled to operate the fuel cell stack in desired temperature range and to prevent flooding inside the fuel cell stack. In air supply control and hydrogen supply control, the flow rates of air and hydrogen are controlled not to starve the fuel cell stack according to the output current. A control structure for the system is developed and confirmed by using the developed simulation model.
Technical Paper

Development of Fuel Consumption of Passenger Diesel Engine with 2 Stage Turbocharger

2006-04-03
2006-01-0021
High specific power, additional hardware and mapping optimization was done to achieve reduction of fuel economy for current engine in this study. 2 stage turbocharger with serial configuration was best candidate not only for high specific power at high engine speed but also for increase of low end torque for current engine. This increase of low end torque is important for development of transient characteristic of vehicle. DoE and efficient EGR Cooler was applied for optimization of fuel economy. DoE was useful for optimization of fuel consumption affected by various fuel injection parameters. This DoE was also efficient for matching optimal fuel economy after change of engine hardware. Performance improvement of engine with 2 stage turbocharger VGT was evaluated and additional development of fuel economy was performed in this study.
Technical Paper

Development of Input Loads for Road Noise Analysis

2003-05-05
2003-01-1608
To predict structure-borne interior noise using CAE simulation, it is important to establish a model for both the noise and vibration transfer path, as well as the excitation source. In the passenger vehicle, powertrain and road induced loads are major input sources for NVH. This paper describes a process to simulate the structure-borne road noise to 150Hz. A measured road surface is used for input for the simulation. Road surface data, in the form of height vs. distance, is converted to enforced motions at the tire patch in the frequency domain for input to the vehicle system model. The input loads are validated by the comparison of wheel hub excursions. The ability of the CAE simulation model to predict interior acoustic responses is shown by the comparison of the simulation results with measured vehicle interior responses.
Journal Article

Development of Personalized Engine Sound System using Active Sound Design Technology

2015-06-15
2015-01-2216
An important trend among vehicle NVH engineers is the production of attractive engine acceleration sound quality for the enhancement of a vehicle's image and performance. In addition, customers have increasing interest and enjoyment in customizing their cars to reflect their personal taste and preferences. The PESS (Personalized Engine Sound System) has been developed for making a unique and individually customizable vehicle concept. The system allows the customers an opportunity to create a variety of engine sounds in a single vehicle using active sound design technology. In this system, three different engine sound concepts are pre-defined, Dynamic, Sporty, and Extreme. Each of the engine sounds can then be adjusted with parameters that determine the timbre, such as main order, rumble, and high order. In addition, the pedal position during acceleration has also been used as a parameter to further personalize the experience.
Technical Paper

Development of Wireless Message for Vehicle-to-Infrastructure Safety Applications

2018-04-03
2018-01-0027
This paper summarizes the development of a wireless message from infrastructure-to-vehicle (I2V) for safety applications based on Dedicated Short-Range Communications (DSRC) under a cooperative agreement between the Crash Avoidance Metrics Partners LLC (CAMP) and the Federal Highway Administration (FHWA). During the development of the Curve Speed Warning (CSW) and Reduced Speed Zone Warning with Lane Closure (RSZW/LC) safety applications [1], the Basic Information Message (BIM) was developed to wirelessly transmit infrastructure-centric information. The Traveler Information Message (TIM) structure, as described in the SAE J2735, provides a mechanism for the infrastructure to issue and display in-vehicle signage of various types of advisory and road sign information. This approach, though effective in communicating traffic advisories, is limited by the type of information that can be broadcast from infrastructures.
Technical Paper

Development of a Built-In Type Dashboard Camera with Reliability and Usability

2022-03-29
2022-01-0111
Dashcam, which is considered essential parts of vehicles in Korea, are installed in most vehicles for proofs of accidents or threatened driving of other vehicles, and insurance premiums. Also global market is growing continuously. Aftermarket dashcams have been developed with many improvements such as higher resolution camera and a LCD, however still have technical limitations in usability and durability. The First limitation is that the dashcam which mounted on windshield can be separated and injure at an accident due to a collision impact, and the device obstructs the driver's vision. In addition, the connection of the power supply may cause a vehicle damages such as a fire due to a worker's mistake or a product defect. Secondly, in order to replay the recorded video, it is not easy to remove the SD card and check it on the computer. Moreover, since the LCD is so small, it is difficult to search and replay the wanted video from the list in many files.
Technical Paper

Driver Mental Stress in Response to Thermal Stress Change during Highway Driving

2023-04-11
2023-01-0146
Monitoring driver thermal stress is an integral step for developing an automated climate control function. In this experimental study, various physiological measures for driver’s thermal stress were tracked while intentionally by altering thermal conditions of the seat with a seat air conditioning system (ACS) in summer and a seat heating system (HS) in winter. It was aimed to determine reliable physiological measures for identifying the changes in thermal status induced by the two seat climate control systems. In the first experiment, twenty experienced drivers drove a comfortable sedan for 60 minutes on a real highway while varying the intensity of the seat ACS every 10 minutes to incur ‘hot’ – ‘cool’ – ‘hot’ – ‘cool’ thermal stress. In the second experiment, a new group of eighteen drivers drove the same highway for 30 minutes while increasing the intensity of seat HS to incur ‘cold’ to ‘warm’ thermal stress.
Technical Paper

Effects of Fuel Injection on Turbulence Enhancement in a Spray-Guided, Gasoline Direct-Injection, Optically Accessible Engine with a High-Pressure Injection System

2023-04-11
2023-01-0216
In this study, the effects of fuel injection on in-cylinder flow under various injection conditions were investigated using particle image velocimetry measurements in a two-cylinder, direct-injection spark-ignition, optically accessible engine with a spray-guided injection system. Various injection timings and pressures were applied to intensify the turbulence of in-cylinder flow. Simple double-injection strategies were used to determine how multiple injections affect in-cylinder flow. The average flow speed, turbulent kinetic energy, and enhancement level were calculated to quantitatively analyze the effects of fuel injection. Fuel injection can supply additional momentum to a cylinder. However, at an early injection timing such as 300° before top dead center, in-cylinder flow development could be disturbed by fuel injection due to piston impingement and interactions between the spray and air.
Technical Paper

Experimental Study on the Air Quality of Vehicle’s Cabin by Evaluating CO2 Concentration and Fine Dust on the Actual Road

2009-04-20
2009-01-0536
For a complete automotive HVAC system, it is desirable to keep good air quality control for the interior vehicle cabin. This experimental study for evaluating the CO2 concentration levels in a vehicle cabin was done on the roads in South Korea. Increasing levels of CO2 can cause a passenger to become tired, sleepy and cause headaches or discomfort. The study results shows that CO2 and fine dust concentration is a result of the number of passengers,_driving condition and HVAC user settings. The result from this investigation can be used to establish a development guide for air quality in a vehicle cabin.
Technical Paper

Improvement of Steering Performance Using Steering Rack Force Control

2019-04-02
2019-01-1234
Drivers continually require steering performance improvement, particularly in the area of feedback from the road. In this study, we develop a new electrically-assisted steering logic by 1) analyzing existing steering systems to determine key factors, 2) modeling an ideal steering system from which to obtain a desirable driver torque, 3) developing a rack force observer to faithfully represent road information and 4) building a feedback compensator to track the tuned torque. In general, the estimator uses the driver torque, assist torque and other steering system signals. However, the friction of the steering system is difficult to estimate accurately. At high speed, where steering feeling is very important, greater friction results in increased error. In order to solve this problem, we design two estimators generated from a vehicle model and a steering system model. The observer that uses two estimators can reflect various operating conditions by using the strengths of each method.
Technical Paper

Measuring the Displacement of a Vehicle Body with an Optical Measuring System (Motion Capture)

2019-04-02
2019-01-0393
The 3D measurement of a body displacement on a moving vehicle is a quite challenging process. Well-known displacement measuring device such as a dial gauge and strain gauge can measure the displacement in only limited areas. An accelerometer also can estimate body motion but it has an accumulated error and a bias issue for an acquisition of displacements. However, an optical measuring (Motion Capture) method which uses markers and multiple cameras can read 3D coordinates directly and carry out those measurements well. In this paper, first, we determined how to extract a body displacement from global motion. Then we suggested a combining measurement methodology which uses a motion capture and an accelerometer simultaneously. Though it has failed to compensate each result and exact displacement, we showed an accuracy comparison between a motion capture and an accelerometer to measure a displacement along this process.
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