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Solar proton events (SPEs) represent the single-most significant source of acute radiation exposure during space missions. Historically, an exponential in rigidity (particle momentum) fit has been used to express the SPE energy spectrum using GOES data up to 100 MeV. More recently, researchers have found that a Weibull fit better represents the energy spectrum up to 1000 MeV (1 GeV). In addition, the availability of SPE data extending up to several GeV has been incorporated in analyses to obtain a more complete and accurate energy spectrum representation. In this paper we discuss the major SPEs that have occurred over the past five solar cycles (~50+ years) in detail - in particular, Aug 1972 and Sept & Oct 1989 SPEs. Using a high-energy particle transport/dose code, radiation exposure estimates are presented for various thicknesses of aluminum. The effects on humans and spacecraft systems are also discussed in detail.

A study was conducted to investigate the impacts of obstacles on pilot performance, workload, and perceptions of safety in a visual flight rule (VFR) obstacle-rich environment (ORE). The study was conducted using a piloted simulation of a single-rotor, multi-engine helicopter operating in a highly detailed urban visual scene database. The database contained multiple obstacle types, with variable obstacle heights and densities. Nine pilots completed the approaches and departures into and out of a heliport located in the center of the generic urban environment. Two flight routes offered unique presentations of terrain and obstacle types. Obstacle height/density and time of day/lighting parameters were systematically manipulated. A multi-dimensional data collection methodology employing the simultaneous collection of direct aircraft state, pilot performance data, pilot physiological data and pilot subjective responses was employed.

The Automated Transfer Vehicle (ATV) Thermal Control System (TCS) has the task to ensure the required internal environment at level of pressurized module and to thermally control the not pressurised modules and installed equipment, using passive and active control means, in response to the relevant applicable requirements. The ATV vehicle is assially subdivided into three main modules: the Integrated Cargo Carrier (ICC), the Equipped Avionics Bay (EAB) and the Equipped Propulsion Bay (EPB). Each of these modules present elaborated and specific thermal design solutions, to satisfy the different required operative tasks. The extensive thermal analysis campaign performed at ATV vehicle level and in progress for the next Qualification Review (QR) to justify and support the thermal control design solutions and verification status is described.

The INTEGRAL (International Gamma Ray Astrophysics Laboratory) program is an ESA observatory scientific satellite to be used for gamma ray astronomy, while ARTEMIS (Advanced Data Relay and Technology Mission) is an ESA program to be used for data relay and technology demonstration. ARTEMIS was launched on the 12th of July 2001 with an Ariane V launcher from CSG, after successful completion of the System Environmental test campaign at ESTEC including Solar Simulation Thermal Balance tests on PFM (1998). INTEGRAL has been successfully launched on the 17th of October 2002 with a Proton launcher from Baikonour Cosmodrome, after completion of the System Environmental test campaign at ESTEC including Solar Simulation Thermal Balance tests on STM (1998) and PFM (2002).

For new aircraft production, initial production typically reveals difficulty in achieving some assembly level tolerances which in turn lead to non-conformances at integration. With initial design, tooling, build plans, automation, and contracts with suppliers and partners being complete, the need arises to resolve these integration issues quickly and with minimum impact to production and cost targets. While root cause corrective action (RCCA) is a very well know process, this paper will examine some of the unique requirements and innovative solutions when addressing variation on large assemblies manufactured at various suppliers. Specifically, this paper will first review a completed airplane project (Project A) to improve fuselage circumferential and seat track joins and continue to the discussion on another application (Project B) on another aircraft type but having similar challenges.

Currently, the Aviation industry uses traditional methods of communication, coordination, & human interaction to give disposition to resolve any kind of nonconformance occurrences which occur during manufacturing or operation of commercial or defense products. This involves increased in-person interaction and additional travel, especially to address the nonconformance issues arising at supplier plants or airports around the globe. During Covid and post-Covid environments, human interactions for the transfer of detailed information at different & distant manufacturing plant locations has been difficult, since support engineering teams (Example: Liaison, Product Review, Quality, Supplier Quality, and Manufacturing Engineering, and/or Service Engineering) have been working remotely.

The trend of moving towards model-based design and analysis of new and upgraded aircraft platforms requires integrated component and subsystem models. To support integrated system trades and design studies, these models must satisfy modeling and performance guidelines regarding interfaces, implementation, verification, and validation. As part of the Air Force Research Laboratory's (AFRL) Integrated Vehicle and Energy Technology (INVENT) Program, standardized modeling and performance guidelines have been established and documented in the Modeling Requirement and Implementation Plan (MRIP). Although these guidelines address interfaces and suggested implementation approaches, system integration challenges remain with respect to computational stability and predicted performance over the entire operating region for a given component. This paper discusses standardized model evaluation tools aimed to address these challenges at a component/subsystem level prior to system integration.

The aircraft asset life cycle processes are rapidly being digitalized. Many novel technologies enabled processes of recording these electronic transactions are being emerged. One such technology for recording electronic transactions securely is Blockchain, defined as distributed ledger technologies which includes enterprise blockchain. Blockchain is not widely used in the aerospace industry due to lack of technical understanding and questions about its benefits. Assessment and establishment of business case for implementing blockchain based solution is needed. The aerospace industry is very conservative when it comes to technology adoption and hence it is difficult to change legacy processes. Additionally, the industry is very fragmented. The technology is advancing at a faster rate and applies across geographies under various regulatory oversight which makes blockchain based solution implementation challenging.

A consortium of interested parties has conducted an experimental characterization of two Tau parallel kinematic machines which were built as a part of the EU-funded project, SMErobot1. Characteristics such as machine stiffness, work envelope, repeatability and accuracy were considered. This paper will present a brief history of the Tau parallel machine, the results of this testing and some comment on prospective application to the aerospace industry.

After launch and activation activities, the Columbus module started its operational life on February 2008 providing resources to the internal and external experiments. In March 2008 two US Payloads were successfully installed into Columbus Module: Microgravity Sciences Glovebox (MSG) and a US payload of the Express rack family, Express Rack 3, carrying the European Modular Cultivation System (EMCS) experiment. They were delivered to the European laboratory from the US laboratory and followed few months later by similar racks; Human Research Facility 1 (HRF1) and HRF2. The following paper provides an overview of US Payloads, giving their main features and experiments run inside Columbus on year 2008. Flight issues, mainly on the hydraulic side are also discussed. Engineering evaluations released to the flight control team, telemetry data, and relevant mathematical models predictions are described providing a background material for the adopted work-around solutions.

ESA and NASA agencies agreed to run an interface compatibility test at the EADS facility between the Columbus flight module and a duplicate ground unit of a currently on-orbit US International Standard Payload Rack, the Human Research Facility (HRF) Flight Prototype Rack (FPR). The purpose of the test was to demonstrate the capability to run US payloads inside the European ISS module Columbus. One of the critical aspects to be verified to ensure suitable operations of the two systems was the combined performance of the hydraulic controls resident in the HRF and Columbus coolant loops. A hydraulic model of the HRF FPR was developed and combined with the Columbus Active Thermal Control System (ATCS) model. Several coupled thermal-hydraulic test cases were then performed, preceded by mathematical analysis, required to predict safe test conditions and to optimize the Columbus valve configurations.

The International Space Station (ISS) Payload Engineering Integration (PEI) organization has developed the critical capabilities in dynamic circuit modeling and simulation to analyze electrical system anomalies during testing and operation. This presentation provides an example of the processes, tools and analytical techniques applied to the improvement of science experiments over-voltage clamp circuit design which is widely used by ISS science experiments. The voltage clamp circuit of Science Rack exhibits parasitic oscillations when a voltage spike couples to the Field-Effect Transistor (FET) in the clamp circuit. The oscillation can cause partial or full conduction of the shunt FET in the circuit and may result in the destruction of the FET. In addition, the voltage clamp circuit is not designed to detect the high current through the FET, and this condition can result in damage to surrounding devices. These abnormal operations were analyzed by dynamic circuit simulation and tests.

Clothing supply has been examined for historical, current, and planned missions. For STS, crew clothing is stowed on the orbiter and returned to JSC for refurbishment. On Mir, clothing was supplied and then disposed of on Progress for incineration on re-entry. For ISS, the Russian laundry and 75% of the US laundry is placed on Progress for destructive re-entry. The rest of the US laundry is stowed in mesh bags and returned to earth in the Multi Purpose Logistics Module (MPLM) or in the STS middeck. For previous missions, clothing was supplied and thrown away. Supplying clothing without washing dirty clothing will be costly for long-duration missions. An on-board laundry system may reduce overall mission costs, as shown in previous, less accurate, metric studies. Some design and development of flight hardware laundry systems has been completed, such as the SBIR Phase I and Phase II study performed by UMPQUA Research Company for JSC in 1993.

This paper will describe the Efficient Assembly Integration and Test (EAIT) system level project operated as a partnership among Boeing business units, universities, and suppliers. The focus is on the successful implementation and sharing of technology solutions to develop a model based, multi-product pulsed line factory of the future. The EAIT philosophy presented in this paper focuses on a collaborative environment that is tightly woven with the Lean Initiatives at Boeing's satellite development center. The prototype is comprised of a platform that includes a wireless instrumentation system, rapid bonding materials and virtual test of guidance hardware there are examples of collaborative development in collaboration with suppliers. Wireless tools and information systems are also being developed across the Boeing Company. Virtual reality development will include university partners in the US and India.

This paper provides an overview of a method to assess the health of electronic circuits by non-invasively monitoring the electromagnetic emissions. Two phases of laboratory testing have been done to date, during which subtle functional degradations were added to circuitry to simulate several “soft” electronic failure mechanisms which progressively lead to reduced circuitry performance prior to becoming a “hard” failure, detectable by standard built-in tests. The hardware tested included a desktop PC power supply during initial concept feasibility activities, followed by subsequent testing of a COTS triplex channel, distributed, digital flight control system. Lab testing details, data analysis results, and algorithm development are described.

The System Architecture Virtual Integration (SAVI) program is a collaboration of industry, government, and academic organizations within the Aerospace Vehicle System Institute (AVSI) with the goal of structuring a new integration process that relies on a “single-truth” architectural framework. The SAVI approach of “Integrate, then Build” provides a modern distributed development environment which arrests the propagation of requirements errors through the development life cycle. It does so by capturing design assumptions and shared properties of the system design in an authoritative, annotated architectural model. This reference model provides a common, analyzable framework for confirming that system requirements remain complete, consistent, and correct at all levels of system decomposition. Core concepts of SAVI include extensive use of model-based system engineering tools and use of a “single-truth” reference architectural model.

Logistics, information exchange, and people all influence the capability and contribution to profits of the supply chain. Understanding how to analyze the current state, and set a strategy to achieve the desired end state is critical to success in the market place. This paper will focus primarily on the acquisition of components for a manufacturing/assembly operation. However, the principles and processes described can be applied to other segments of the chain, such as from the manufacturer to the customer, or to other components of manufacturing such as maintenance, repair and operating (MRO) supplies.

The IATCS coolant has experienced a number of anomalies in the time since the US Lab was first activated on Flight 5A in February 2001. These have included: 1) a decrease in coolant pH, 2) increases in inorganic carbon, 3) a reduction in phosphate concentration, 4) an increase in dissolved nickel and precipitation of nickel salts, and 5) increases in microbial concentration. These anomalies represent some risk to the system, have been implicated in some hardware failures and are suspect in others. The ISS program has conducted extensive investigations of the causes and effects of these anomalies and has developed a comprehensive program to remediate the coolant chemistry of the on-orbit system as well as provide a robust and compatible coolant solution for the hardware yet to be delivered.

The INTEGRAL (International Gamma Ray Astrophysics Laboratory) program is an ESA observatory scientific satellite to be used for gamma ray astronomy, It was successfully launched on the 17th of October 2002 with a Proton launcher from Baikonour Cosmodrome and after a dedicated Commissioning Phase it was ready to start its scientific mission. After 2 years the first lifetime goal (nominal lifetime) was reached and it entered the extended lifetime (3 additional years) Alenia Spazio, who had the role of Prime Contractor, was fully responsible of the Thermal Control of the satellite. During 2.5 years the satellite was carefully monitored and the thermal control design mounted on it has been capable to meet all the thermal requirements, providing the optimal thermal environment.

International Space Station (ISS) Payload Engineering Integration (PEI) organization adopted the advanced computation and simulation technology to develop integrated electrical system models based on the test data of various sub-units. This system model was used end-to-end to mitigate system risk for the integrated Space Shuttle Pre-launch and Landing configurations. The Space Shuttle carries the Multi-Purpose Logistics Module (MPLM), a pressurize transportation carrier, and the Laboratory Freezer for ISS, a freezer rack for storage and transport of science experiments from/to the ISS, is carried inside the MPLM. An end-to-end electrical system model for Space Shuttle Pre-Launch and Landing configurations, including the MPLM and Freezer, provided vital information for integrated electrical testing and to assess Mission success. The Pre-Launch and Landing configurations have different power supplies and cables to provide the power for the MPLM and the Freezer.