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To satisfy the power and energy requirement of the systems, such as electrical vehicles, the battery packs are constructed with hundreds of single cells connected in series and parallel connection. The most significant difference between a single cell and a battery pack is cell-to-cell variation. Not only does cell-to-cell variation have a big effect on the available energy and power of the battery packs, but also it causes early degradation of battery and potential safety issues. The cell variation effects on battery packs are widely studied because it is of great significance for battery sorting and management scheme. In this paper, battery pack inconsistency is clearly defined and the resulting battery capacity loss and aging acceleration problems are analyzed in detail. A comprehensive LiFePO4 battery pack model was established, which has taken into account cell-to-cell variation, thermal model, capacity degradation, resistance increasing and different battery topologies.

With the development of intelligent vehicle and active vehicle safety systems, the demand of sensors is increasing, especially in-tire sensors. Tire parameters are essential for vehicle dynamic control, including tire pressure, tire temperature, slip angle, longitudinal force, etc.. The diversification and growth of in-tire sensors require adequate power supply. Traditionally, embedded batteries are used to power sensors in tire, however, they must be replaced periodically because of the limited energy storage. The power limitation of the batteries would reduce the real-time data transmission frequency and deteriorate the vehicle safety. Heightened interest focuses on generating power through energy harvesting systems in replace of the batteries. Current in-tire energy harvesting devices include piezoelectric, electromagnetic, electrostatic and electromechanical mechanism, whose energy sources include tire deformations, vibrations and rotations.

Ambient temperature is a very sensitive use condition for electric vehicles (EVs), so it is imperative to ensure the maintenance of suitable temperature. This is particularly important in regions characterized by prolonged exposure to unfavorable temperature conditions. In such cases, it becomes necessary to implement insulation measures within parking facilities and allocate energy resources to sustain a desired temperature level. Solar energy is a renewable and environmentally friendly source of energy that is widely available. However, the effectiveness of utilizing solar energy is influenced by various factors, such as the time of day and weather conditions. The use of phase change material (PCM) in a latent heat energy storage (LHES) system has gained significant attention in this field. In contrast to single-phase energy storage materials, PCM offer a more effective heat storage capacity.

Metal foil is a widely used material in the automobile industry, which not only is the honeycomb barrier material but is also used as current collectors in Li-ion batteries. Plenty of studies proved that the mechanical property of the metal foil is quite different from that of the metal sheet because of the size effect on microscopic scale, as the metal foil shows a larger fracture stress and a lower ductility than the metal sheet. Meanwhile, the fracture behavior and accurate constitutive model of the metal foil with the consideration of the strain rate effect are widely concerned in further studies of battery safety and the honeycomb. This article conducted experiments on 8011H18 aluminum foil, aiming to explore the quasi-static and dynamic tension testing method and the anisotropic mechanical behavior of the very thin foil. Two metal foil dog-bone specimens and three types of notched specimens were tested with a strain rate ranging from 2 × 10−4/s to 40/s and various stress states.

The automotive industry is aggressively pursuing fuel efficiency improvements through hybridization of production vehicles, and there are an increasing number of racing series adopting similar architectures to maintain relevance with current passenger car trends. Hybrid powertrains offer both performance and fuel economy benefits in a motorsport setting, but they greatly increase control complexity and add additional degrees of freedom to the design optimization process. The increased complexity creates opportunity for performance gains, but simulation based tools are necessary since hybrid powertrain design and control strategies are closely coupled and their optimal interactions are not straightforward to predict. One optimization-related advantage that motorsports applications have over production vehicles is that the power demand of circuit racing has strong repeatability due to the nature of the track and the professional skill-level of the driver.

The lightweight technology takes an important role in electric vehicle(EV) energy conservation domain, as lighter vehicle means less energy consumed under same condition. In this paper, the typical energy requirement in an NEDC cycle is investigated, and the relationship between lightweight rate and energy consumption reduction effectiveness is given. The benefit of lightweight to EV come from the less battery cost because of less energy requirement. For EVs, with less battery cost, a certain lightweight rate can be obtained with less total cost. On the other hand, if lightweight rate is very high, the battery cost won't be able to cover the lightweight cost. Besides, the relationship between driving range and battery capacity is discussed in this paper. It is found that there is a limitation of EV driving range, which is determined by the battery energy density.

The collision accidents of electric vehicles are gradually increasing, and the response of battery cell under mechanical abuse conditions has attracted more and more attention. In the real collision, the mechanical load on battery generally has the following characteristics, including multiple loading directions, dynamic impact and blunt intrusion. Therefore, it is necessary to study the mechanical response and deformation of battery under complex loading, especially in-plane dynamic loading condition. According to the actual accident, we designed the constrained blunt compression test of the battery in different speeds and directions. For out-of-plane loading, the structural stiffness of battery increases obviously and the fracture is advanced compared with the corresponding quasi-static tests. For in-plane constrained loading, the force response can be approximately divided into two linear segments, in which the structural stiffness increases abruptly after the inflection point.

The new control algorithm for parallel hybrid electric vehicle is presented systematically, in which engine operation points are limited within higher efficient area by the control algorithm and the state of charge (SOC) is limited in a range in order to enhance the batteries' charging and discharging efficiency. In order to determine the ideal operating point of the vehicle's engine, the control strategy uses a lookup table to determine the torque output of the engine. The off-line simulation model of parallel HEV power train is developed which includes the control system and controlled objective (such as engine, electric motor, battery pack and so on). The results show that the control algorithm can effectively limite engine and battery operation points and much more fuel economy can be achieved than that of conventional one.

Since road electric vehicles typically require a significantly variable and random load power demand in response to traffic conditions, such as frequent sequences of acceleration and deceleration and uphill followed by downhill runs. In this context, the energy management system of electric vehicle must ensure an effective power distribution between battery and supercapacitor to satisfy load demand. In this paper, the power management control strategy of hybrid energy storage system is developed by introducing terrain information to optimize system efficiency and battery lifetime. In this presented research, we aim at developing a power management control strategy considering the influence of the terrain information on system efficiency and battery lifetime.

In order to obtain a good understanding of mechanical behaviors of lithium-ion battery modules in electric vehicles, comprehensive experimental and numerical investigations were performed in the study. Mechanical indentation tests with different indentation heads, different loading directions and different impact speeds were performed on battery modules with prismatic cells. To mitigate thermal runaway, only fully discharged battery modules were used. The force-displacement responses and open circuit voltage were recorded and compared. It was found that the battery modules experienced different failure modes when subjected to mechanical abuse. Besides internal short circuit of cells, external short circuit from bus bar and vapor leakage of electrolyte were also found to deteriorate the mechanical and electrical integrity of the tested modules. Mechanical anisotropy and dynamic effect were found on the battery module.

Batteries are exposed to dynamic load during vehicle driving. It is significant to clarify the load input of the battery system during vehicle driving for battery pack structural design and optimization. Currently, bolt connection is mostly applied for battery pack constraint to vehicle, as well as for module assembly inside the pack. However, accurate bolt load is always difficult to obtain, while directly force measurement is expensive and time consuming in engineering. In this paper, a precise data driven model based on Elman neural network is established to identify the dynamic bolt loads of the battery pack, using tested acceleration data near bolts. The dynamic bolt force data is measured at the same time with the acceleration data during vehicle running in different driving conditions, utilizing customized bolt force sensors.

The poor low-temperature behavior of Li-ion batteries has limited its application in the field of electric vehicles and hybrid electric vehicles. Many previous studies concentrate on developing new type of electrolyte to solve this problem. However, according to recent research, the key limitation at low temperature is the low diffusivity of lithium ion in the anode electrodes. Hence, it is potential to study anode materials to improve low-temperature behavior of LIBs. ZnFe2O4 with higher theoretical capacity is low toxicity and abundance, contributing to its commercial application. Different ZnFe2O4 crystalline shapes have different particle sizes. Among them, the cubic ZnFe2O4 with smaller particle size will increase its own electronic and ionic conductance at lower temperature. In this regard, we evaluated low-temperature performance of LIBs with ZnFe2O4 cubes as anode materials at -25°C.

Although energy harvesting systems are extensively used in different fields, studies on the application of energy harvesters embedded in tires for vehicle control are rare and mostly focus on solving power supply problems of tire pressure sensors. Sensors are traditionally powered by an embedded battery, which must be replaced periodically because of its limited energy storage. Heightened interest in vehicle safety is expected to drive increased design and manufacture of in-tire sensors, which in turn, translates to rising demand for power generation in tires. These challenges emphasize the need to investigate the substitution of batteries and in-tire energy harvesting systems. Current in-tire energy harvesting methods involve piezoelectric, electromagnetic, and electrostatic power generation, whose energy sources include tire vibrations, deformations, and rotations. Piezoelectric harvesters are generally compact but operate for short durations.

Fuel cell vehicle and battery electric vehicle are two environmentally benign vehicle technology types possibly meeting the zero-emission regulations in the future. The premise is they can achieve parity with conventional vehicle both environmentally and economically. Besides, it is necessary to distinguish which technology is more suitable in China's current and future context. This paper compares their cost-effectiveness for reducing greenhouse gas emissions, examining the life-cycle greenhouse gas emissions of conventional gasoline vehicle, battery electric vehicle and fuel cell vehicle in China's energy context under three different scenarios. The results indicate that under the 500km drive range, fuel cell vehicles are less competitive than battery electric vehicles currently. Fuel cell vehicles generate much more greenhouse gas emissions than battery vehicles and conventional gasoline vehicles.

As the only energy storage component in the internal combustion engine vehicles (ICEVs), the battery is lack of comprehensive supervision and effective protection. Excessive discharge or aging cannot be detected and dealt with, which may lead to damage of the battery, even startup failure of the vehicle. In this paper, a full protection and optimization management scheme of the battery is proposed, to achieve comprehensive protection of the battery and energy optimization. Firstly, power partitioning model of the battery is established to reveal the battery characteristics in different states, which divides the battery into several function zones. Then, based on the power partitioning model, over discharge protection and graded overcurrent protection method are proposed, to achieve full protection of the battery. Thirdly, energy optimization management strategy based on generator’s multimode operation is introduced.

This paper describes a novel power management control strategy of battery and supercapacitor hybrid energy storage system to improve system efficiency and battery lifetime. In the presented research, the high and low frequency power demand in the load is separated by a Haar wavelet transform algorithm to overcome the problem of battery overload work and associated degeneration in battery lifetime resulting from an ineffective distribution between battery and supercapacitor. The purpose of frequency distribution is that the supercapacitor is used to share high frequency power components of load power demand to smooth the power demand applied to battery. However, the sole frequency control often fails to realize the optimal utilization of supercapacitor because of the uncertain variation in the driving cycle.

In this decade, the detailed multi-layer FE model is always applied for investigating the mechanical behavior of Li-ion batteries under mechanical abuse. However, establishing a detailed model of different types of batteries requires a series of material characterization of components. To improve the efficiency of the procedure of component calibration, we introduce a procedure of automatic coating material characterization as an example to represent the strategy. The proposed method is constructing a response solver through MATLAB to predict the mechanical behavior of the coating specimen's representative volume element (RVE) under designated test conditions. The coating material is represented through Drucker-Prager-Cap (DPC) model. All parameters, including boundary conditions and material parameters, are included in this solver.

Small lightweight electric vehicle (SLEV) is an approach for compensating low energy density of the current battery. However, small lightweight vehicle presents technical challenges to crash safety design. One issue is that mass of battery pack and occupants is a significant portion of vehicle's total weight, and therefore, the mass distribution has great influence on crash response. This paper presents a parametric analysis using finite element modeling. We first build LS-DYNA model of a two-seater SLEV with curb weight of 600 kg. The model has no complex components and can provide reasonable crash pulses under full frontal rigid barrier crash loading and offset deformable barrier (ODB) crash loading. For given mass of battery pack and one occupant (the driver), different battery layouts, representing different combinations of center of gravity and moment of inertia of the whole vehicle, are analyzed for their influences on the crash responses under the two frontal crash loadings.

China's plug-in electric vehicle (PEV) market with stocks at 7.8 million is the world's largest in 2021, and it accounts for half of the global PEV growth in 2021. The PEV market in China has dramatically evolved since the pandemic in 2020: over 20% of all new PEV sales are from China by mid-2022. Recent features of PEV market dynamics, consumer acceptance, policies, and infrastructure have important implications for both the global energy market and manufacturing stakeholders. From the perspective of demand pull-supply push, this study analyzes China's PEV industry with a market dynamics framework by reviewing sales, product and brand, infrastructure, and government policies from the last few years and outlooking the development of the new government’s 14th Five-Year Plan (2021-2025).

In order to get a better understanding of the mechanical behavior of lithium-ion battery cells, especially for the mechanical anisotropy and dynamic effect, a series of tests for quasi-static indentation and dynamic impact tests has been designed. In the study, mechanical indentation tests with different indentation heads, different loading directions and different impact speeds were performed on a type of large format prismatic lithium-ion battery cells and jellyrolls of them. To mitigate thermal runaway, only fully-discharged cells and jellyrolls were used. The force-displacement response and open circuit voltage (OCV) were recorded and compared. It shows that jellyroll and battery cell have apparent mechanical anisotropy and strain-rate effect. The stiffness of jellyroll and cell in out-of-plane direction is much larger than that in two in-plane directions.