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Technical Paper

ATV THERMAL CONTROL: Architecture and Jules Verne First Flight Results

2009-07-12
2009-01-2474
After several years of development the first European Automated Transfer Vehicle (ATV) developed by ESA called Jules Verne completed successfully its seven-month ISS logistics mission. Launched the 9 March 2008 on an Ariane 5 launcher, the ATV performed the 3 April 2008 its rendezvous and docking to the International Space Station to which it remained attached for five months. This paper presents in a first part the ATV thermal control architecture based on a innovative active thermal control design built around 40 Variable Conductance Heat Pipes (VCHP) controlling the heat rejection and in a second part the in-flight thermal control behavior of the ATV Jules Verne observed during the seven months mission in both free flight and attached to ISS phases.
Technical Paper

Columbus Launch Preparation - Final System ATCS Tests Summary and Lessons Learned

2008-06-29
2008-01-2033
Final preparation and configuration of the Columbus module at the Kennedy Space Center (KSC) required the performance of system level tests with the Active Thermal Control System (ATCS). These tests represented the very last system level activities having been concluded on the Columbus module before handover to NASA for space shuttle integration. Those very last tests, performed with the ATCS comprised the final ATCS Leakage Test, the final calibration and adjustment of the Water Flow Selection Valves (WFSV) and Water On/Off Valves (WOOV) as well as a sophisticated ATCS Residual Air Removal test. The above listed tests have been successfully performed and test data evaluated for verification closeout as well as input delivery for operational Flight Rules and Procedures. Some of the above mentioned tests have been performed the first time hence, a succeeding lessons learned collection followed in order to improve the perspectives of future tests.
Technical Paper

Current Status of the ESA FTIR-Based Multi-Component Monitoring System for Spacecraft Air Analysis

2000-07-10
2000-01-2302
This paper presents the status of ongoing BB studies for an optimized trace gas monitoring (TGM) system configured to simultaneously and quasi-online detect (quantitatively and qualitatively) 30 different trace gases in manned spacecraft. The system principle relies on the detection of molecule absorption lines in the infrared being converted into a measured spectrum by a Fourier Transform Infrared (FTIR) Spectrometer. The work is based on 10 years study phases aiming now towards performance demonstration on unknown gas mixtures and an in-flight demonstration on Space Shuttle or ISS. The theoretical background, sensor combinations, SW principle descriptions and multi-module monitoring strategies have been reported earlier (please refer to reference [1] - [4], [6]).
Technical Paper

Developments on Cryogenic Tank Insulation for Reusable Launchers

2004-07-19
2004-01-2565
Reusability of next generation launchers needs that cryogenic insulation of LH2 and LOX tanks is able to withstand without significant degradation critical environments experienced especially during pre-launch and re-entry phases. An extensive characterisation campaign is presently on-going to improve performances of available insulations that only partially sustain thermo-mechanical loads and physico-chemical characteristics of the operative environment. The campaign is divided in two different slices: The first one has the objective of outlining the best insulation material and configuration; the second one foresses a test representative of the flight conditions performed with the selected insulation on a sub-scale Al-Li tank demonstrator. Preliminary results achieved in the frame of the first slice are presented.
Technical Paper

Fully Operational FTIR Based Multi-Component Gas Analysis System for Spacecraft Cabin Air Monitoring

1998-07-13
981568
An advanced trace gas monitoring system for long duration manned space missions - such as the International Space Station - is discussed. The system proposed is a combination of a Fourier-Transform Infrared Spectrometer (FTIR) and a distributed ‘Smart Gas Sensor system (SGS). In a running multi-phase programme [1,2] the FTIR technology, applying novel analysis methods, has been demonstrated to handle multi-component gas measurements, including identification and quantification of 20 important trace gases in a mixture. In the current phase 3, initiated end of 1997, a fully operational FTIR technology demonstration model will be manufactured and tested. The SGS consists of an array of twenty electrically conductive polymer sensors supplemented with an array of quartz crystal microbalance sensors. The technology has been tested on the Russian MIR space station and is currently miniaturized into a second-generation flight model.
Technical Paper

Integrated CO2 and Humidity Control by Membrane Gas Absorption

1997-07-14
972560
In a harmonized ESA/NIVR project the performance of membrane gas absorption for the simultaneous removal of carbon dioxide and moisture has been determined experimentally at carbon dioxide and humidity concentration levels representative for spacecraft conditions. Performance data at several experimental conditions have been collected. Removal of moisture can be controlled by the temperature of the absorption liquid. Removal of carbon dioxide is slightly affected by the temperature of the absorption liquid. Based on these measurements a conceptual design for a carbon dioxide and humidity control system for the Crew Transport Vehicle (CTV) is made. For the regeneration step in this design a number of assumptions have been made. The multifunctionality of membrane gas absorption makes it possible to combine a number of functions in one compact system.
Technical Paper

Integrated CO2, Humidity and Thermal Control by Membrane Gas Absorption

2000-07-10
2000-01-2353
Membrane gas absorption for the control of CO2 in manned spacecrafts is studied by Stork and TNO. Membrane Gas Absorption (MGA) is based on the combination of membrane separation and gas absorption. The cabin air of a spacecraft is fed along one side of a hydrophobic membrane. The air diffuses through the membrane and the CO2 is selectively absorbed by an absorption liquid. Experiments showed that the MGA system can not only be used for the removal of the carbon dioxide but also can be applied to control the relative humidity and temperature of the cabin atmosphere. Absorption of moisture and heat is achieved by cooling the absorption liquid below the dewpoint temperature of the gas stream. This paper deals with the design aspects of a MGA system for combined CO2, humidity and thermal control aboard the Crew Transfer Vehicle. Furthermore, design data are presented for a similar system aboard the International Space Station.
Technical Paper

MELFI Cooling Performance Characterization and Verification

2000-07-10
2000-01-2308
The Minus Eighty (Degrees Celsius) Laboratory Freezer for the International Space Station (MELFI) is one of the freezers developed by ESA on behalf of NASA. Peculiar requirements for that facility are the long-term storage at low temperature, the rapid freezing of specimen to the required temperature, the large cold volume (300 l) and the low power consumption. To verify those requirements before the manufacturing of the flight hardware, a dedicated test campaign was performed on a ground model. This paper will start with a system overview, showing the main features of MELFI. The test set-up as well as their results will be presented and discussed, with particular emphasis on the methods used to predict the on-orbit (0-gravity) behaviour, by avoiding the sample internal convection and dewar internal convection during the test execution.
Technical Paper

On Orbit Life Extension of the Minus Eighty Freezer MELFI Inside the Station Utilization

2007-07-09
2007-01-3029
Because of the reduction on the remaining Shuttle launches, the initial mission that was assigned for MELFI, the Minus Eighty degrees Celsius Laboratory Freezer for ISS, has been significantly modified. While the design was made for a MELFI flying 15 times over a period of 10 years with individual missions no longer than 2 years, present scenario requires to have MELFI in orbit up to 7 years. Extending the MELFI on orbit life from two to seven years has required staggered assessments, each of them aiming at preserving as much as possible the existing design. The potential life limited items are evaluated. On orbit maintenance will be extended for a longer period and maintenance activities foreseen initially to be done on ground between flights will be adapted for orbit. Degraded modes are evaluated so that MELFI ensures its mission at the end of the life even with some off-nominal conditions.
Technical Paper

Space Plant Research on the ISS with the European Modular Cultivation System and with BIOLAB

2000-07-10
2000-01-2472
Two ESA facilities will be available for plant research and other biological experiments on the International Space Station: the European Modular Cultivation System (EMCS) in the US “Destiny” Module and BIOLAB in the European “Columbus” Laboratory. Both facilities use standard experiment containers, mounted on centrifuges and connected to life support systems, allowing telescience-controlled acceleration studies (0.001×g up to 2.0×g) and continuation of microgravity research on protoplasts, callus cultures, algae, fungi and seedlings, as earlier flown on Biorack, and new experiments with larger specimens of fungi, mosses and vascular plants.
Technical Paper

Temperature and Humidity Control by Means of a Membrane Based Condensing Heat Exchanger (MCHX)

2003-07-07
2003-01-2628
Temperature and humidity control are vital functions of an environmental control and life support system in a manned spacecraft. A MCHX Technology Demonstrator has been developed using hollow fiber membranes to remove heat and water vapor from the cabin air. The functional principle of the MCHX is based on micro porous hydrophobic hollow fiber membranes. Heat and water vapor are transferred through the membrane to the cooling the water. The water vapor will condense at the cooling water side. The technique promises a good alternative for the conventional noisy and power-consuming rotary condensate separator. This paper describes the MCHX development work including the rational for its concept, the module design and its performance data as a result of numerical predictions and a test campaign. The MCHX performance requirements are linked to those of the Columbus Laboratory, the European contribution to the International Space Station (ISS).
Technical Paper

Thermal - Power - Software Development and Validation on ATV Vehicle

2009-07-12
2009-01-2558
Jules Verne (JV) is the name of the first Automated Transfer Vehicle (ATV) developed by ASTRIUM Space Transportation on behalf of European Space Agency (ESA). JV was launched the 9 March 2008 by ARIANE 5 and performed the 3 April 2008 its automatic rendezvous and docking to the International Space Station (ISS) to which it remained attached up to the 5 September 2008. In the meantime, JV has provided the ISS with dry and fluid cargo and performed one refueling, four ISS re-boosts and one Debris Avoidance Maneuver. JV completed its successful mission by offloading waste and was destroyed during its re-entry the 29 September 2008. Generally, development and verification of Power management rely on classical thermal and electrical engineering.
Technical Paper

Thermal Balance Testing of the European Robotic Arm

2000-07-10
2000-01-2496
As part of the European contribution to the Russian segment of the International Space Station (ISS), the European Robotic Arm (ERA) is designed under contract of the European Space Agency by Fokker Space as the Prime contractor. The particularly challenging aspect of the ERA thermal design is to enable ERA operation under all possible in-orbit thermal environmental conditions which are to be experienced throughout its 10 year life. These conditions can be between extreme cold without sunlight for hibernation to extreme hot with ERA operating in full sunlight in close vicinity to a large station item, for instance, the solar arrays. First a short description of the ERA system is given with a summary of the main thermal design features. The system level thermal balance test on the ERA Engineering Qualification Model (EQM) is intended to validate the system level thermal model, which consists of the subsystem thermal models as supplied by the respective subcontractors.
Technical Paper

Thermal Control Architecture of the Automated Transfer Vehicle

1998-07-13
981778
The Automated Transfer Vehicle (ATV) is a European Space Agency autonomous, expendable logistic transportation system for Low Earth Orbit. The ATV will be launched by Ariane 5 and its mission is to contribute to the logistic servicing of the International Space Station: via the delivery of a cargo (crew items, scientific experiments, spare parts..) as well as of fluids such as propellant, water and compressed air via the provision of an extra service consisting of retrieving the station wastes when departing (replacing the upcoming cargo) and getting rid of them through the final destructive atmospheric re-entry of the ATV itself via the contribution to the orbit control of ISS by providing a reboost and attitude control capability to the ISS. The ATV consists of a Spacecraft and an Integrated Cargo Carrier. The Spacecraft includes all subsystems necessary for the automated flight to the ISS and for the reboost, including the propellant tanks and the thrusters.
Technical Paper

Thermal Control System of the Automated Transfer Vehicle

2000-07-10
2000-01-2307
The Automated Transfer Vehicle (ATV) is a European Space Agency (ESA) servicing and logistics transportation system for the periodic re-supply of the International Space Station (ISS). The ATV will be launched by Ariane 5 and will provide the following services to the ISS: refuelling of the ISS (transfer of fuel from ATV to the station), reboost of the ISS (increasing the station’s orbit altitude, using the ATV’s propulsion system), delivery of cargo such as compressed air, water and pressurised payloads to the station, destruction of waste from the station. The ATV is composed of the so-called Spacecraft (SC) and an Integrated Cargo Carrier (ICC). The Spacecraft includes the propulsion, reboost and attitude control systems, the avionics and the solar generator system.
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