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Technical Paper

Resistance Spot Welding (RSW) Evaluation of Electro Galvanized (EG) 1.0 mm Dual Phase 780 (DP780) to Uncoated 1.0 mm Boron Steel for Automotive Body Structure Applications

2010-04-12
2010-01-0445
There has been a substantial increase in the use of advanced high strength steel (AHSS) in automotive structures in the last few years. The usage of these materials is projected to grow significantly in the next 5-10 years with the introduction of new safety and fuel economy regulations. AHSS are gaining popularity due to their superior mechanical properties and use in parts for weight savings potential, as compared to mild steels. These new materials pose significant manufacturing challenges, particularly for welding and stamping. Proper understanding of the weldability of these materials is critical for successful application on future vehicle programs. Due to the high strength nature of AHSS materials, higher weld forces and longer weld times are often needed to weld these advanced strength steels.
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