Full Vehicle Finite Element Model 4-Post Durability Analysis
4-Post durability test simulations using a nonlinear FEA model have been executed by engineers responsible for structural durability performance and validation. An integrated Body and Chassis, full FEA model has been used. All components of the test load input were screened and only the most damaging events were incorporated in the simulation. These events included the Potholes, Belgian Block Tracks, Chatter Bump Stops, Twist Ditches, and Driveway Ramps. The CAE technology Virtual Proving Ground (eta/VPG®*) was used to model the full system and the 4-Post test fixtures. The nonlinear dynamic FE solver LS-DYNA** was used in this analysis. The fatigue damage of each selected event was calculated separately and then added together according to the test schedule. Due to the lack of stress/strain information from hardware test, only the analyzed fatigue damage results of the baseline model were scaled to correlate with physical test data.