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As global emission standards are getting stringent, it is inevitable to increase the thermal efficiency through the high compression ratio in spark-ignited engines. Various researches are being conducted to mitigate knock caused by increased compression ratio, which requires an understanding of the combustion phenomena inside the combustion chamber. In particular, the flow is a major factor affecting the entire combustion process from the generation to propagation of flames. In the field of spark-ignited engine research, where interest in lean combustion concept and expansion of EGR supply is increasing, flow analysis is essential to secure rapid flame propagation speed and stable combustion process. In this study, the flow around the spark plug was measured by the Laser Doppler Velocimetry system, and then the correlation with combustion in the spark-ignited engine was analyzed.

The maximum thermal efficiency of gasoline engine has been improving and recently the maximum of 40% has been achieved. In this study, the potential of further improvement on engine thermal efficiency over 40% was investigated. The effects of engine parameters on the engine thermal efficiency were evaluated while the optimization of parameters was implemented. Parameters tested in this study were compression ratio, tumble ratio, twin spark configuration, EGR rate, In/Ex cam shaft duration and component friction. Effects of each parameter on fuel consumption reduction were discussed with experimental results. For the engine optimization, compression ratio was found to be 14, at which the best BSFC without knock and combustion phasing retardation near sweet spot area was showed. Highly diluted combustion was applied with high EGR rate up to 35% for the knock mitigation.

In this study, the effect of the nozzle tip geometry on the nozzle tip wetting and particulate emissions was investigated. Various designs for the injector nozzle hole were newly developed for this study, focusing on the step hole geometry to reduce the nozzle tip wetting. The laser induced fluorescence technique was applied to evaluate the fuel wetting on the nozzle tip. A vehicle test and an emissions measurement in a Chassi-Dynamo were performed to investigate the particulate emission characteristics for injector nozzle designs. In addition, the in-cylinder combustion light signal measurement by the optical fiber sensor was conducted to observe diffusion combustion behavior during the vehicle test. Results showed that the step hole surface area is strongly related to nozzle tip wetting and particulate emissions characteristics. Injectors without the step hole and with a smaller step hole geometry showed significant reduction of nozzle tip wetting and number of particulate emissions.