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Three thermo-wires with amplifying circuits have been developed to measure the time-resolved concentration of the exhaust gas recirculated into the intake manifold by a rotary valve-based exhaust gas recirculation (EGR) system of a diesel engine. Good agreement was found between the EGR rates measured by the temperature based system and a conventional CO2 tracing system. The developed EGR measuring system was used to investigate the EGR transient response in a turbo-charged and after-cooled diesel engine with a real-time measure and control system. The EGR response under EGR valve step change and engine transient operating conditions are discussed. At first, the engine was running under a certain steady condition with zero recirculated exhaust gas, then the rotary valve opened to maximum within 0.1s to demonstrate the EGR step change behavior. EGR rate and air intake stabilized in 0.5s.

A novel non-destroy repeatable-use impact theory based total cylinder sampling system has been established. This system is mainly composed of a knocking body and a sampling valve. The knocking body impacts the sampling valve with certain velocity resulting in huge force to open the sampling valve and most of the in-cylinder gas has been dumped to one sampling bag for after-treatment. The feasibility and sampling response characteristics of this impact theory based total cylinder sampling system were investigated by engine bench testing. Within 0 to 35°CA ATDC (Crank Angle After Top Dead Center) sample timing 50 percent to 80 percent of in-cylinder mass would be sampled, which was a little less compared with the traditional system. The half decay period of pressure drop was 10 to 20 degrees crank angle within 0 to 60°CA ATDC sample timing, which was about 2-3 times of the traditional system.