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A multitude of recent studies are suggestive of the EV as a paramount representative of the NEV, its development direction is transformed from “individuals adapt to vehicles” to “vehicles serve for occupants”. The multi-mode drive control technology is relatively mature in traditional auto control sphere, however, a host of EV continues to use a single control strategy, which lacks of flexibility and diversity, little if nothing interprets the vehicle performances. Furthermore, due to the complex road environment and peculiarity of vehicle occupants that different requirement has been made for vehicle performance. To solve above problems, this paper uses the key technology of mathematical statistics process in MATLAB, such as the mean, linear fitting and discrete algorithms to clean up, screening and classification the original data in general rules, and based on short trips in the segments of kinematics analysis method to establish a representative of quintessential driving cycle.

The Electronic Stability Program (ESP), as a key actuator of traditional automobile braking system, plays an important role in the development of intelligent vehicles by accurately controlling the pressure of wheels. However, the ESP is a highly nonlinear controlled object due to the changing of the working temperature, humidity, and hydraulic load. In this paper, an accurate pressure control strategy of single wheel during active braking of ESP is proposed, which doesn’t rely on the specific parameters of the hydraulic system and ESP. First, the structure and working principle of ESP have been introduced. Then, we discuss the possibility of Pulse Width Modulation (PWM) control based on the mathematical model of the high-speed switching valve. Subsequently, the pressure building characteristics of the inlet and outlet valves are analyzed by the hardware in the Loop (HiL) experimental platform.

Numerical simulations on the fluid-structure interaction were conducted using commercial software STAR-CCM+ and ABAQUS. The aeroelastic responses of a deflector under several different working conditions were simulated utilizing finite volume and finite element methods to investigate the aeroelastic problem of automotive deflectors. Results showed that the structural response of a top deflector is minimal under the influence of aerodynamics given its large structural stiffness. The size of the top deflector was optimised by using thickness as a variable. The volume and quality of the top deflector were significantly reduced, and its lightweight performance was improved to satisfy the stiffness performance requirement. The vibration of a side deflector structure was mainly induced by the turbulence on the structure surface. The amplitude of vibration was small and the vibration gradually converged in a few seconds without obvious regularity.

The performance parameters of torsional vibration damper, including stiffness and damping, have great influence on the torsional vibration of automobile driveline. At present, the research on torsional vibration damper mainly concentrates on the torsional stiffness, but rarely on the torsional damping characteristics. This paper systematically studied the effect of torsional stiffness and damping on torsional vibration of automobile driveline under uniform speed conditions, accelerated and decelerated conditions, idling conditions and resonance conditions. The requirements on stiffness and damping of various operating conditions were summarized. The effect and requirements researched were useful to performance match design of torsional vibration damper.

To improve traditional heavy commercial vehicles performance, this paper introduces a novel hydraulic hub-motor auxiliary system, which could achieve auxiliary driving and auxiliary braking function. Firstly, the system configuration and operation modes are described. In order to achieve coordinating control and distribution of the engine power between mechanical and hydraulic paths, the paper proposes an optimal algorithm based on enhance of vehicle slip efficiency and the results show that displacement of hydraulic variable pump relates with the transmission gear ratio. And then the hydraulic pump displacement controller is designed, in which the feedforward and feedback strategy is adopted. Considering the characteristics of hydraulic hub-motor auxiliary system, a layered auxiliary drive control strategy is proposed in the paper, which includes signal layers, core control layers and executive layers.

In order to study the influence of body flexibility on the truck ride comfort, a 4 DOF half vibration model of truck based on the motion synthesis between rigid body and body flexibility is established using elastic beam theory of equal section with both free ends. At the same time, a corresponding 2 DOF rigid vibration model is also built. The frequency response functions of system and response variables of two models are derived based on front wheel. The power spectral densities and the root mean square values of body acceleration, dynamic deflections and relative dynamic loads are obtained. By comparing the simulation results of rigid-elastic model and rigid model, it shows that body flexibility has a great impact on truck ride comfort and it cannot be ignored.

Pneumatic Electric Braking System (EBS) is getting widely spread for commercial vehicles. Pneumatic EBS improves the problem of slow response of traditional pneumatic braking system by implementing brake-by-wire. However, the time-delay response and hysteresis of some electro-pneumatic components and some other issues decrease the response and control accuracy of the pneumatic EBS.

To address the issue of PID control for automotive vibration, this paper supplements and develops the evaluation of automotive vibration characteristics, and proposes a vibration response quantity for evaluating the energy dissipation characteristics of automotive vibration. A two-degree-of-freedom single wheel model for automotive vibration control is established, and the conventional vibration response variables for ride comfort evaluation and the energy consumption vibration response variables for energy dissipation characteristics evaluation are determined. This paper uses the Adaptive Differential Evolution (ADE) algorithm to tune the PID control parameters and introduces an adaptive mutation factor to improve the algorithm's adaptability. Several commonly used adaptive mutation factors are summarized in this paper, and their effects on algorithm improvement are compared.

To find out the main excitation sources of a bus floor's vibration, modal analysis and spectral analysis were respectively performed in the paper. First we tested the vibration modal of the bus's floor under the full-load condition, and the first ten natural frequencies and vibration modes were obtained for the source identification of the bus floor's vibration. Second the vibration characteristic of the bus floor was measured in an on-road experiment. The acceleration sensors were arranged on the bus's floor and the possible excitation sources of the bus, which includes engine mounting system, driveline system, exhaust system, and wheels. Then the on-road experiment was carefully conducted on a highway under the four kinds of test condition: in-situ acceleration, uniform velocity (90km/h, 100km/h, 110km/h, 120km/h), uniform acceleration with top gear, and stall sliding condition with neutral gear.

Rattle noise as an error state of cabin noise in vehicles has become an important topic both in research and application. In engineering, the commonly used method to evaluate and detect rattle issues is greatly dependent on experts’ personal auditory perception. People judge a noise simply as “loud” and “not loud” or “qualified” and “unqualified.” A more objective method needs to be developed to eliminate the randomness of subjective evaluation. In this paper, a rig test of the seatbelt retractors was performed, and simulated random excitation was applied to the test samples through the MB vibration test bench in a semi-anechoic chamber. The rattle noises were recorded by HEAD SQuadriga II. Various methods were employed to identify and assess the severity of rattle noise on seatbelt retractors.

In order to solve the abnormal vibration of a light bus, order tracking analysis of finite element simulation and road test was made to identify the vibration source, finding that the rotation angular frequency of the wheels and the first two natural frequency of the body structure overlaps, resonance occurring which lead to increased vibration. To stagger the first two natural frequency and excitation frequency of the body, thickness of sheet metal and skeleton of the body-in-white were chosen as the design variables, rise of the first two natural frequency of the body-in-white as the optimization objective, optimal design and sensitivity analysis of the body-in-white was carried out with the modal analysis theory. Combining with the modal sensitivity and mass sensitivity of sheet metal and skeleton, the optimum design was achieved and tests analysis was conducted.

A novel torque-coupling architecture for hybrid electric vehicles is proposed. The torque-coupling device is based on automated manual transmission (AMT), which is highly efficient and provides six gears for the engine and three gears for each motor to enable the engine and the motors to work at high-efficiency levels in most cases. The proposed power-shift AMT (P-AMT) does not have a hydraulic torque converter and wet clutches, which dampen the driveline shock. Thus, the drivability control of the P-AMT becomes a challenging issue. Accurate engine, motor model and transmission model have been built and the dynamic control of the gear shift process of PAMT in hybrid mode is simulated. The electric motors compensate for the traction loss during the gear shift of the engine.

The concept of “bionic design” has driven the developments of automotive design. In this paper, a novel beak-shaped automotive tail fin with honeycomb cellular structure is proposed based on the idea of “bionic design”. Beak-shaped appearance is utilized to meet the requirement of aerodynamics performance, inner honeycomb cellular structure is filled to achieve more lightweight space. This paper starts from the establishment of three dimensional (3D) model based on the real characteristics of sparrow’s beak. On this basis, aerodynamic performances of novel beak-shaped tail fin and conventional shark tail fin are analyzed by experiment. Finally, the stiffness and modal analyses of solid beak-shaped tail fin and honeycomb beak-shaped tail fin are carried out respectively. The results indicate that the deformation of solid beak-shaped tail fin and honeycomb beak-shaped tail fin satisfy the basic requirements.

Air spring has a variable stiffness characteristic, its vibration frequency is much lower than that of leaf spring and will not vary with load of vehicle. More and more air springs are applied on automobile suspension. A study on the automobile ride comfort, and the controllability and stability about the bus with air suspension is performed in the paper, which is based on multi-body system dynamics.

In this paper, a shock absorber physical model is developed. Firstly, a rebound valve model which is based on its structure parameters is built through using the large deflection theory. The von Karman equations are introduced to discover the physical relationships between the load and the deflection of valve discs. An analytical solution of the von Karman equations is then deducted via perturbation method. Secondly, the flow equations and the pressure equations of the shock absorber operating are investigated. The relationship between fluid flow rate and pressure drop of rebound valve is analyzed based on the analytical solution of valve discs deflection. Thirdly, an inter-iterative process of flow rate and pressure drop is employed in order to adequately consider the influence of fluid flow on damping force. Finally, the physical model is validated by comparing the experimental data with the simulation output.

Electro-Hydraulic Brake (EHB) system is a kind of active control brake systems of automobile, the pedal from the calipers actuation separated and no longer limited by conventional hardware. The system may come together with ABS, ESP, and ASR function, also the communication with other systems is done via the CAN network. EHB system may be classified a “stepping stone” technology to full brake-by-wire and brings huge transform for the performance of braking system. In this paper, vehicle dynamic models were established and accomplished the control strategy for vehicle stability control with EHB system which can adjust wheel and vehicle motion, improve the lateral and longitudinal vehicle stability. This result was verified by simulation which shows that the controller is effective on improving the vehicle stability.

Intake system is an important noise source for commercial vehicles, which has a significant impact on their NVH performance. To predict the intake noise more accurately, a new one-dimensional prediction model is proposed in this paper. An air compressor model is introduced into the traditional model, and the acoustic properties of the intake system are simulated by GT-power. The simulation data of the inlet noise is obtained to make a comparison with the inlet noise data acquired from a test. The result shows that the proposed model can make a more precise prediction of the inlet noise. Compared with the traditional model, the proposed model can identify the noise coming from the air compressor, and achieve a more accurate prediction of the total sound pressure level of the inlet noise.

For the roll vibration problem of a Truck, a 4-DOF roll vibration model of its front suspension system was built. According to dynamics theory, the complex modal vibration modes of the model were all obtained. At the same time, the frequency response functions of frame roll angle acceleration, the relative dynamic load of wheel and the suspension dynamic deflection were respectively presented. Then their characteristics were respectively researched. In the process of characteristic analysis, a new system parameter was proposed, which is the space ratio of the space between suspensions of left and right sides and the wheel track of the front axle (space ratio in short). At last, the influence of system parameters on the vibration transmission property was also reserached, which included the natural frequency of the frame, the damping ratio, the stiffness ratio, the mass ratio, the rotational inertia ratio and the space ratio.

Aiming at the abnormal vibration of driver seat of a passenger car in idle condition, vibration acceleration of engine, frame and seat rail was tested to identify vibration sources. Order tracking and spectrogram analysis indicated that the second order self-excitation of engine was the main cause. To solve the problem, semi-active controlled hydraulic engine mount with air spring of which characteristics could shift between a high dynamic stiffness and a low one was applied. Then the structure and principle of the mount with variable characteristics was introduced and control mode was analyzed. Dynamic characteristics were obtained by bench test. With sample mount applied, vibration of seat rail was tested again in multiple vehicle and engine working conditions. Dates showed that abnormal vibration in idle condition was extremely reduced and the mount could also meet the requirement of engine to dynamic stiffness in driving conditions.

A vehicle vibration issue emerged for a hybrid prototype during low speed driving in EV mode. This work is focused on the effort to identify the root cause and resolve the issue. The endeavor begins by performing a motor test in moderate acceleration with an imposed constant torque load. All relevant information is simultaneously recorded, including vehicle speed, vibration of motor structure and seat track, motor rpm, voltage and current signals, etc. Then analyses are carried out to strive for a better understanding of the vibration characteristics and identify its mechanism. It is found that the torque ripple from the driving motor is the root cause of the low speed vehicle vibration in EV mode, and the torque ripple is found to be induced by the current distortion resulted from the current sensor drift and electromagnetic interference due to high current signals.