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Technical Paper

A Braking Force Distribution Strategy in Integrated Braking System Based on Wear Control and Hitch Force Control

2018-04-03
2018-01-0827
A braking force distribution strategy in integrated braking system composed of the main braking system and the auxiliary braking system based on braking pad wear control and hitch force control under non-emergency braking condition is proposed based on the Electronically Controlled Braking System (EBS) to reduce the difference in braking pad wear between different axles and to decrease hitch force between tractors and trailers. The proposed strategy distributes the braking force based on the desired braking intensity, the degree of the braking pad wear and the limits of certain braking regulations to solve the coupling problems between braking safety, economical efficiency of braking and the comfort of drivers. Computer co-simulations of the proposed strategy are performed.
Technical Paper

A Prediction Method of Tire Combined Slip Characteristics from Pure Slip Test Data

2020-04-14
2020-01-0896
A high-precision steady state tire model is critical in the tire and vehicle matching research. For the moment, the popular Magic Formula model is an empirical model, which requires the pure and combined test data to identify the model parameters. Although MTS Flat-trac is an efficient tire test rig, the long test period and high test cost of a complete tire model tests for handling are yet to be solved. Therefore, it is necessary to explore a high accuracy method for predicting tire complex mechanical properties with as few test data as possible. In this study, a method for predicting tire combined slip characteristics from pure cornering and pure longitudinal test data has been investigated, and verified by comparing with the test data. Firstly, the prediction theory of UniTire model is introduced, and the formula for predicting combined slip characteristics based on constant friction coefficient is derived.
Technical Paper

A Prediction Model of RON Loss Based on Neural Network

2022-03-29
2022-01-0162
The RON(Research Octane Number) is the most important indicator of motor petrol, and the petrol refining process is one of the important links in petrol production. However, RON is often lost during petrol refining and RON Loss means the value of RON lost during petrol refining. The prediction of the RON loss of petrol during the refining process is helpful to the improvement of petrol refining process and the processing of petrol. The traditional RON prediction method relied on physical and chemical properties, and did not fully consider the high nonlinearity and strong coupling relationship of the petrol refining process. There is a lack of data-driven RON loss models. This paper studies the construction of the RON loss model in the petrol refining process.
Journal Article

An Electric Motor Thermal Bus Cooling System for Vehicle Propulsion - Design and Test

2020-04-14
2020-01-0745
Automotive and truck manufacturers are introducing electric propulsion systems into their ground vehicles to reduce fossil fuel consumption and harmful tailpipe emissions. The mobility shift to electric motors requires a compact thermal management system that can accommodate heat dissipation demands with minimum energy consumption in a confined space. An innovative cooling system design, emphasizing passive cooling methods coupled with a small liquid system, using a thermal bus architecture has been explored. The laboratory experiment features an emulated electric motor interfaced to a thermal cradle and multiple heat rejection pathways to evaluate the transfer of generated heat to the ambient surroundings. The thermal response of passive (e.g., carbon fiber, high thermal conductivity material, thermosyphon) and active cooling systems are investigated for two operating scenarios.
Technical Paper

Balanced Suspension Thrust Rod Fatigue Life Prediction

2016-09-27
2016-01-8044
In order to predict the fatigue life of thrust rod heavy duty commercial vehicle balanced suspension, based on the continuum mechanics theory, the fatigue life prediction model of rubber with equivalent effect as damage parameter is established. Based on the equivalent stress and fatigue cumulative damage theory, the fatigue damage evolution equation of rubber material expressed by stress is derived by using the strain energy function. The general fatigue life model is established by using the maximum logarithmic principal strain as the damage parameter. The finite element model of the thrust rod is established, and the stress distribution of the spherical hinge rubber layer and the easy damage area are analyzed. Based on the equivalent stress calculation results and the axial tension stress and strain data of the rubber material, the accuracy of the results of the finite element calculation is verified.
Technical Paper

Bonding Strength Modeling of Polyurethane to Vulcanized Rubber

2009-04-20
2009-01-0605
Tires manufactured from polyurethane (PU) have been espoused recently for reduced hysteretic loss, but the material provides poor traction or poor wear resistance in the application, requiring inclusion of a traditional vulcanized rubber tread at the contact surface. The tread can be attached by adhesive methods after the PU body is cured, or the PU can be directly cured to reception sites on the rubber chain molecules unoccupied by crosslinked (vulcanizing) sulfur atoms. This paper provides a study of the two bonding options, both as-manufactured and after dynamic loading representative of tire performance in service. Models of each process are introduced, and an experimental comparison of the bonding strength between each method is made. Results are applied to tire fatigue simulation.
Technical Paper

Combined Synchrotron X-Ray Diffraction and Digital Image Correlation Technique for Measurement of Austenite Transformation with Strain in TRIP-Assisted Steels

2016-04-05
2016-01-0419
The strain-induced diffusionless shear transformation of retained austenite to martensite during straining of transformation induced plasticity (TRIP) assisted steels increases strain hardening and delays necking and fracture leading to exceptional ductility and strength, which are attractive for automotive applications. A novel technique that provides the retained austenite volume fraction variation with strain with improved precision is presented. Digital images of the gauge section of tensile specimens were first recorded up to selected plastic strains with a stereo digital image correlation (DIC) system. The austenite volume fraction was measured by synchrotron X-ray diffraction from small squares cut from the gage section. Strain fields in the squares were then computed by localizing the strain measurement to the corresponding region of a given square during DIC post-processing of the images recorded during tensile testing.
Technical Paper

Design of a Scaled Off-Vehicle Wheel Testing Device for Textile Tread Wear

2009-04-20
2009-01-0562
This paper describes the development of test equipment for determining the wear viability of various lunar wheel tread materials with service lives of up to ten years and 10,000 km. The problem is defined, and concepts are proposed, evaluated, and selected. An abrasive turntable is chosen for simplicity and accuracy of modeling the original wheel configuration. Additionally, the limitations of the test are identified, such as the sensitivity to off-vertical loading, and future work is projected in order to more effectively continue testing. Finally, this paper presents the challenges of collaborative research effort between an undergraduate research team and industry, with government lab representatives as customers
Technical Paper

Deterioration Characteristic of Catalyzed DPF Applied on Diesel Truck Durable Ageing

2018-09-10
2018-01-1701
In this paper, it was researched the degradation characteristics of catalytic performance of three kinds of DPFs (C1, C2 and C3, with precious metal concentrations being 15, 25 and 35 g/ft3 respectively) after diesel truck aging. It is found out that the crystallinity of three kinds of DPF samples (Used) in full vehicle aging was higher than that of fresh samples (Fresh) and aged samples (Aged) in the laboratory. Compared with Fresh samples, the concentration of Pt atom in precious metal on the surface of Aged and Used samples tends to decrease in most cases. Activities to CO and C3H8 of Aged and Used samples of three kinds of DPFs had all been degraded, and activity degradation showed a substantial correlation with concentration reduction rate of precious metal on the carrier surface. NO2 productivity of Used samples all rose. Crystallinity of DPF samples after full vehicle aging in Inlet, Middle and Outlet areas successively increased.
Technical Paper

Development of Endurance Testing Apparatus Simulating Wheel Dynamics and Environment on Lunar Terrain

2010-04-12
2010-01-0765
This paper entails the design and development of a NASA testing system used to simulate wheel operation in a lunar environment under different loading conditions. The test system was developed to test the design of advanced nonpneumatic wheels to be used on the NASA All-Terrain Hex-Legged Extra-Terrestrial Explorer (ATHLETE). The ATHLETE, allowing for easy maneuverability around the lunar surface, provides the capability for many research and exploration opportunities on the lunar surface that were not previously possible. Each leg, having six degrees of freedom, allows the ATHLETE to accomplish many tasks not available on other extra-terrestrial exploration platforms. The robotic vehicle is expected to last longer than previous lunar rovers.
Journal Article

Effects of Material Properties on Static Load-Deflection and Vibration of a Non-Pneumatic Tire During High-Speed Rolling

2011-04-12
2011-01-0101
The Michelin Tweel tire structure has recently been developed as an innovative non-pneumatic tire which has potential for improved handling, grip, comfort, low energy loss when impacting obstacles and reduced rolling resistance when compared to a traditional pneumatic tire. One of the potential sources of vibration during rolling of a non-pneumatic tire is the buckling phenomenon and snapping back of the spokes in tension when they enter and exit the contact zone. Another source of noise was hypothesized due to a flower petal ring vibration effect due to discrete spoke interaction with the ring and contact with the ground during rolling as the spokes cycle between tension and compression. Transmission of vibration between the ground force, ring and spokes to the hub was also considered to be a significant contributor to vibration and noise characteristics of the Tweel.
Technical Paper

Experimental Investigation of Low Cost, Low Thermal Conductivity Thermal Barrier Coating on HCCI Combustion, Efficiency, and Emissions

2020-04-14
2020-01-1140
In-cylinder surface temperature is of heightened importance for Homogeneous Charge Compression Ignition (HCCI) combustion since the combustion mechanism is thermo-kinetically driven. Thermal Barrier Coatings (TBCs) selectively manipulate the in-cylinder surface temperature, providing an avenue for improving thermal and combustion efficiency. A surface temperature swing during combustion/expansion reduces heat transfer losses, leading to more complete combustion and reduced emissions. At the same time, achieving a highly dynamic response sidesteps preheating of charge during intake and eliminates the volumetric efficiency penalty. The magnitude and temporal profile of the dynamic surface temperature swing is affected by the TBC material properties, thickness, morphology, engine speed, and heat flux from the combustion process. This study follows prior work of authors with Yttria Stabilized Zirconia, which systematically engineered coatings for HCCI combustion.
Journal Article

Fatigue Life Estimation of Front Subframe of a Passenger Car Based on Modal Stress Recovery Method

2015-04-14
2015-01-0547
In this paper, the dynamic stress of the front subframe of a passenger car was obtained using modal stress recovery method to estimate the fatigue life. A finite element model of the subframe was created and its accuracy was checked by modal test in a free hanging state. Furthermore, the whole vehicle rigid-flexible coupling model of the passenger car was built up while taking into account the flexibility of the subframe. Meanwhile, the road test data was used to verify the validity of the dynamic model. On this basis, the modal displacement time histories of the subframe were calculated by a dynamic simulation on virtual proving ground consisting of Belgian blocks, cobblestone road and washboard road. By combining the modal displacement time histories with modal stress tensors getting from normal mode analysis, the dynamic stress time histories of the subframe were obtained through modal stress recovery method.
Technical Paper

Flexible Fabrics with High Thermal Conductivity for Advanced Spacesuits

2006-07-17
2006-01-2236
This paper describes the effort and accomplishments for developing flexible fabrics with high thermal conductivity (FFHTC) for spacesuits to improve thermal performance, lower weight and reduce complexity. Commercial and additional space exploration applications that require substantial performance enhancements in removal and transport of heat away from equipment as well as from the human body can benefit from this technology. Improvements in thermal conductivity were achieved through the use of modified polymers containing thermally conductive additives. The objective of the FFHTC effort is to significantly improve the thermal conductivity of the liquid cooled ventilation garment by improving the thermal conductivity of the subcomponents (i.e., fabric and plastic tubes).
Technical Paper

Generation Mechanism Analysis and Calculation Method of Loader Parasitic Power Based on Tire Radius Difference

2022-12-09
2022-01-5102
The powers generated by the skidding and slipping of a vehicle in unit time during driving are referred to as parasitic power. It has significant effects on wear on the tires, service life, and overall efficiency. However, existing methods to calculate parasitic power expressions that are not solvable in some cases, the reasonableness of the results of their calculations cannot be verified by experiments and the parameters of the loader cannot be calculated during the design of the vehicle. In this paper, we systematically analyze the mechanism of generation of parasitic power based on the differences in the radii of the tires of loaders. We innovatively propose a theoretical calculation method to calculate the wheel circumference parasitic work during the design of the loader. The results of experiments show that errors between the theoretical and experimental values of the wheel circumference parasitic work calculated under various working conditions were smaller than 5%.
Journal Article

High Strain Rate Tensile Behavior of 1180MPa Grade Advanced High Strength Steels

2020-04-14
2020-01-0754
Tensile behavior of advanced high strength steel (AHSS) grades with strengths up to 980 MPa has been extensively studied. However, limited data is found in literature on the tensile behavior of steels with tensile strengths of the order of 1180 MPa, especially at nominal strain rates up to 500/s. This paper examines tensile flow behavior to fracture of four different 1180 MPa grade steels at strain rates of 0.005/s, 0.5/s, 5/s, 50/s and 500/s using an experimental methodology that combines a servo-hydraulic tester and high speed digital image correlation. Even though the strength increase with the strain rate is consistent between the four different materials, the total elongation increase with the strain rate varies widely. Some insights as to why this occurs from examination of the steel microstructure and variation of retained austenite with strain are offered.
Technical Paper

Impact of Thermal Barrier Coatings on Intake and Exhaust Valves in a Spark Ignition Engine

2023-04-11
2023-01-0243
Spark ignition knock is highly sensitive to changes in intake air temperature. Hot surface temperatures due to ceramic thermal barrier coatings increase knock propensity by elevating the incoming air temperature, thus mitigating the positive impacts of low heat transfer losses by requiring spark retard to avoid knock. Low thermal inertia coatings (i.e. Temperature swing coatings) have been proposed as a means of reducing or eliminating the open cycle charge heating penalty of traditional TBCs through a combination of low thermal conductivity and low volumetric heat capacity materials. However, in order to achieve a meaningful gain in efficiency, a significant fraction of the combustion chamber must be coated. In this study, a coated piston and intake and exhaust valves with coated combustion faces, backsides, and stems are installed in a single-cylinder research engine to evaluate the effect of high coated fractions of the combustion chamber in a knock-sensitive architecture.
Technical Paper

Modeling Method and Effect of Seat Cover on the Simulation of Interface Pressure

2023-04-11
2023-01-0910
It is generally considered that the material properties of foam are the most important factors in vehicle seat, which affect the human-seat interface pressure. Therefore, only the role of foam is usually considered when the finite element method is used to simulate the human-seat interface pressure. In this paper, the mechanical properties and the modeling method of commonly used seat cover material were studied. The models of the seat with and without cover were established respectively according to the real-vehicle seat geometric data, and the human-seat interface pressure was simulated after the seat and human model consisting of bones, soft tissue and skin were assembled. The simulation result was compared with the actual measurement results from test, which verified the accuracy of the simulation and the role of seat cover in the human-seat interface pressure simulation.
Technical Paper

Multifactorial Mechanical Properties Study on Rat Skin at Intermediate Strain Rates - Using Orthogonal Experimental Design

2024-04-09
2024-01-2512
Most of the skin injuries caused by traffic accidents, sports, falls, etc. are in the intermediate strain rate range (1-100s-1), and the injuries may occur at different sites, impact velocities, and orientations. To investigate the multifactorial mechanical properties of rat skin at intermediate strain rates, a three-factor, three-level experimental protocol was established using the standard orthogonal table L9(34), which includes site (upper dorsal, lower dorsal, and ventral side), strain rate (1s-1, 10s-1, and 100 s-1), and sampling orientation (0°, 45°, and 90° relative to the spine). Uniaxial tensile tests were performed on rat skin samples according to the protocol to obtain stress-stretch ratio curves. Failure strain energy was selected as the index, and the influence of each factor on these indexes, the differences between levels of each factor, and the influence of errors on the results were quantified by analysis of variance (ANOVA).
Journal Article

Strain Rate Effect on Martensitic Transformation in a TRIP Steel Containing Carbide-Free Bainite

2019-04-02
2019-01-0521
Adiabatic heating during plastic straining can slow the diffusionless shear transformation of austenite to martensite in steels that exhibit transformation induced plasticity (TRIP). However, the extent to which the transformation is affected over a strain rate range of relevance to automotive stamping and vehicle impact events is unclear for most third-generation advanced high strength TRIP steels. In this study, an 1180MPa minimum tensile strength TRIP steel with carbide-free bainite is evaluated by measuring the variation of retained austenite volume fraction (RAVF) in fractured tensile specimens with position and strain. This requires a combination of servo-hydraulic load frame instrumented with high speed stereo digital image correlation for measurement of strains and ex-situ synchrotron x-ray diffraction for determination of RAVF in fractured tensile specimens.
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