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Journal Article

A Comparison of Cold-Start Behavior and its Impact on Fuel Economy for Advanced Technology Vehicles

2014-04-01
2014-01-1375
Vehicle operation during cold-start powertrain conditions can have a significant impact on drivability, fuel economy and tailpipe emissions in modern passenger vehicles. As efforts continue to maximize fuel economy in passenger vehicles, considerable engineering resources are being spent in order to reduce the consumption penalties incurred shortly after engine start and during powertrain warmup while maintaining suitably low levels of tailpipe emissions. Engine downsizing, advanced transmissions and hybrid-electric architecture can each have an appreciable effect on cold-start strategy and its impact on fuel economy. This work seeks to explore the cold-start strategy of several passenger vehicles with different powertrain architectures and to understand the resulting fuel economy impact relative to warm powertrain operation. To this end, four vehicles were chosen with different powertrain architectures.
Technical Paper

A Methodology for Rapid Calculation of Computational Thermal Models

1995-02-01
951012
Too often many heat management problems are not solved with thermal analysis because of excessive complexity, time, and cost. A method for quickly solving a sophisticated thermal/fluid system with minimal user interaction and with common desktop computer resources is presented. A desktop (Microsoft Windows™) thermal analysis package, WinTherm, consists of the Generic Processor (pre-processing software), the 3-D Thermal Model (a finite difference nodal network solver), and an Image Viewer (wireframe and animated thermal display). The theoretical basis for this thermal analysis toolkit will be discussed as well as examples of its implementation.
Journal Article

A Novel Singular Perturbation Technique for Model-Based Control of Cold Start Hydrocarbon Emission

2014-04-01
2014-01-1547
High hydrocarbon (HC) emission during a cold start still remains one of the major emission control challenges for spark ignition (SI) engines in spite of about three decades of research in this area. This paper proposes a cold start HC emission control strategy based on a reduced order modeling technique. A novel singular perturbation approximation (SPA) technique, based on the balanced realization principle, is developed for a nonlinear experimentally validated cold start emission model. The SPA reduced model is then utilized in the design of a model-based sliding mode controller (SMC). The controller targets to reduce cumulative tailpipe HC emission using a combination of fuel injection, spark timing, and air throttle / idle speed controls. The results from the designed multi-input multi-output (MIMO) reduced order SMC are compared with those from a full order SMC. The results show the reduced SMC outperforms the full order SMC by reducing both engine-out and tailpipe HC emission.
Technical Paper

A Photographic Study of the Combustion of Low Cetane Fuels in a Diesel Engine Aided with Spark Assist

1986-03-01
860066
An experimental investigation of the ignition and combustion characteristics of two low cetane fuels in a spark assisted Diesel engine is described. A three cylinder Diesel engine was modified for single cylinder operation and fitted with a spark plug located in the periphery of the spray plume. Optical observations of ignition and combustion were obtained with high speed photography. Optical access was provided by a quartz piston crown and extended head arrangement. The low cetane fuels, a light end, low viscosity fuel and a heavy end, high viscosity fuel which were blended to bracket No. 2 Diesel fuel on the distillation curve, demonstrated extended operation in the modified Diesel engine. Qualitative and quantitative experimental observations of ignition delay, pressure rise, heat release, spray penetration and geometery were compared and evaluated against theoretical predictions.
Technical Paper

Automated Radiation Modeling for Vehicle Thermal Management

1995-02-01
950615
A fast, semi-automated method for visualizing the time-varying effects of radiative heat transfer, including obscuration and multiple reflections, is presented. Starting with a finite element surface description, an analyst assigns “groups” to a model by indicating which elements have the same material and surface properties. The elements within each group are combined into isothermal nodes. View factors are then calculated using a variant of the hemi-cube method. Transient nodal temperatures are calculated using an implicit solution to the finite difference equations derived from the thermal properties of each node and the radiation exchange between nodes.
Technical Paper

Catalytic Oxidation Model Development of the Volatile Reactor Assembly Unit of the International Space Station Water Processor

1995-07-01
951630
The destruction of organic contaminants in waste water for closed systems, such as that of the International Space Station, is crucial due to the need for recycling the waste water. A cocurrent upflow bubble column using oxygen as the gas phase oxidant and packed with catalyst particles consisting of a noble metal on an alumina substrate is being developed for this process. This paper addresses the development of a plug-flow model that will predict the performance of this three phase reactor system in destroying a multicomponent mixture of organic contaminants in water. Mass balances on a series of contaminants and oxygen in both the liquid and gas phases are used to develop this model. These mass balances incorporate the gas-to-liquid and liquid-to-particle mass transfer coefficients, the catalyst effectiveness factor, and intrinsic reaction rate.
Book

Clean Snowmobile Challenge - 1: The Early Years, 4-Stroke Engines Make Their Debut

2016-12-22
This collection is a resource for studying the history of the evolving technologies that have contributed to snowmobiles becoming cleaner and quieter machines. Papers address design for a snowmobile using E10 gasoline (10% ethanol mixed with pump gasoline). Performance technologies that are presented include: • Engine Design: application of the four-stroke engine • Applications to address both engine and track noise • Exhaust After-treatment to reduce emissions The SAE International Clean Snowmobile Challenge (CSC) program is an engineering design competition. The program provides undergraduate and graduate students the opportunity to enhance their engineering design and project management skills by reengineering a snowmobile to reduce emissions and noise. The competition includes internal combustion engine categories that address both gasoline and diesel, as well as the zero emissions category in which range and draw bar performance are measured.
Technical Paper

Compound Electroformed Metal Nozzles for High Pressure Gasoline Injection

1998-02-23
980818
The objective of this research was to evaluate the effects that higher fluid injection pressures and nozzle geometry have on compound fuel injector nozzle performance. Higher pressures are shown to significantly reduce droplet size, increase the discharge coefficient and reduce the overall size of a nozzle spray. It is also shown that the geometry has a significant effect on nozzle performance, and it can be manipulated to give a desired spray shape.
Technical Paper

Computer Simulation of Refrigerant Vapor Condenser in Transient Operation

1995-02-01
951014
The formulation of mathematical model for the computational simulation of transient temperature response and phase change of refrigerant in a vapor condenser of an automotive air conditioning unit is described. A demonstrative computational simulation of a sample air cooled vapor condenser charged with Freon 12 is presented. The computational analysis predicts an initial surge and followed by an oscillation of the condensate outflow rate from the condenser when the air-conditioning unit is started, and the tube length required for complete condensation of inflow vapor is a maximum value at start up. The rise of the temperatures of the condenser tubes and cooling air flow during the start-up and load change operations rate found to be gradual but the scale of these temperature changes are considered small.
Technical Paper

Design and Development of a Model Based Feedback Controlled Cooling System for Heavy Duty Diesel Truck Applications Using a Vehicle Engine Cooling System Simulation

2001-03-05
2001-01-0336
A thermal management system for heavy duty diesel engines is presented for maintaining acceptable and constant engine temperatures over a wide range of operational conditions. It consists of a computer controlled variable speed coolant pump, a position controlled thermostat, and a model-based control strategy. An experimentally validated, diesel engine cooling system simulation was used to demonstrate the thermal management system's capability to reduce power consumption. The controller was evaluated using a variety of operating scenarios across a wide range of loads, vehicle speeds, and ambient temperatures. Three metrics were used to assess the effects of the computer controlled system: engine temperature, energy savings, and cab temperature. The proposed control system provided very good control over the engine coolant temperatures while maintaining engine metal temperatures within a desired range.
Technical Paper

Development of Chemical Kinetic Mechanism for Dimethyl Ether (DME) with Comprehensive Polycyclic Aromatic Hydrocarbon (PAH) and NOx Chemistry

2015-04-14
2015-01-0807
Dimethyl ether (DME) appears to be an attractive alternative to common fossil fuels in compression ignition engines due to its smokeless combustion and fast mixture formation. However, in order to fully understand the complex combustion process of DME, there is still a remaining need to develop a comprehensive chemical kinetic mechanism that includes both soot and NOx chemistry. In this study, a detailed DME mechanism with 305 species is developed from the basic DME mechanism of Curran et al. (2000) with addition of soot and NOx chemistry from Howard's mechanism et al. (1999), and GRI 3.0 mechanism, respectively. Soot chemistry in Howard mechanism consisting hydrogen abstraction acetylene addition (HACA) and growth of small polycyclic aromatic hydrocarbons (PAH), assesses over a wide range of temperature and is able to predict good to fair the formation of PAH up to coronene.
Technical Paper

Friction between Piston and Cylinder of an IC Engine: a Review

2011-04-12
2011-01-1405
Engine friction serves as an important domain for study and research in the field of internal combustion engines. Research shows that friction between the piston and cylinder accounts for almost 20% of the losses in an engine and therefore any effort to minimize friction losses will have an immediate impact on engine efficiency and thus vehicle fuel economy. The two most common methods to experimentally measure engine friction are the floating liner method and the instantaneous indicated mean effective pressure (IMEP) method. This paper provides a detailed review of the IMEP method, presents major findings, and discusses sources of error. Although the instantaneous IMEP method is relatively new compared to the floating liner method, it has been used by many scientists and engineers for calculating piston ring assembly friction with consistent results.
Technical Paper

Fuel Film Dynamics in the Intake Port of a Fuel Injected Engine

1994-03-01
940446
Up to 80 percent of the total hydrocarbons emitted during the EPA Federal emissions test are produced in the first five minutes of this procedure. It has been theorized that this is in part due to wall wetting of the intake port and cylinder. This study measures the behavior of the fuel film thickness in the intake port during cold starting, steady state and transient operation. Three injector spray patterns with varying droplet sizes were utilized for the tests. The fuel film thickness in the intake port of a Ford 1.9L engine was measured using optical sensors. It was found that the spray pattern and droplet size affected the port wall wetting characteristics.
Technical Paper

Fuel-Optimal Strategies for Vehicle Supported Military Microgrids

2016-04-05
2016-01-0312
Vehicles with power exporting capability are microgrids since they possess electrical power generation, onboard loads, energy storage, and the ability to interconnect. The unique load and silent watch requirements of some military vehicles make them particularly well-suited to augment stationary power grids to increase power resiliency and capability. Connecting multiple vehicles in a peer-to-peer arrangement or to a stationary grid requires scalable power management strategies to accommodate the possibly large numbers of assets. This paper describes a military ground vehicle power management scheme for vehicle-to-grid applications. The particular focus is overall fuel consumption reduction of the mixed asset inventory of military vehicles with diesel generators typically used in small unit outposts.
Technical Paper

Impact of Blending Gasoline with Isobutanol Compared to Ethanol on Efficiency, Performance and Emissions of a Recreational Marine 4-Stroke Engine

2014-04-01
2014-01-1230
This study evaluates iso-butanol as a pathway to introduce higher levels of alternative fuels for recreational marine engine applications compared to ethanol. Butanol, a 4-carbon alcohol, has an energy density closer to gasoline than ethanol. Isobutanol at 16 vol% blend level in gasoline (iB16) exhibits energy content as well as oxygen content identical to E10. Tests with these two blends, as well as indolene as a reference fuel, were conducted on a Mercury 90 HP, 4-stroke outboard engine featuring computer controlled sequential multi-port Electronic Fuel Injection (EFI). The test matrix included full load curves as well as the 5-mode steady-state marine engine test cycle. Analysis of the full load tests suggests that equal full load performance is achieved across the engine speed band regardless of fuel at a 15-20°C increase in exhaust gas temperatures for the alcohol blends compared to indolene.
Technical Paper

Methods for Modeling and Code Generation for Custom Lookup Tables

2010-04-12
2010-01-0941
Lookup tables and functions are widely used in real-time embedded automotive applications to conserve scarce processor resources. To minimize the resource utilization, these lookup tables (LUTs) commonly use custom data structures. The lookup function code is optimized to process these custom data structures. The legacy routines for these lookup functions are very efficient and have been in production for many years. These lookup functions and the corresponding data structures are typically used for calibration tables. The third-party calibration tools are specifically tailored to support these custom data structures. These tools assist the calibrators in optimizing the control algorithm performance for the targeted environment for production. Application software typically contains a mix of both automatically generated software and manually developed code. Some of the same calibration tables may be used in both auto generated and hand-code [ 1 ] [ 2 ].
Technical Paper

Modeling of Lithium-Ion Battery Management System and Regeneration Control Strategy for Hybrid Electric Vehicles

2013-04-08
2013-01-0939
Battery management system (BMS) plays a key role in the power management of hybrid electric vehicles (HEV). It measures the state of charge (SOC), state of health (SOH) of the battery, protects the battery package and extends cells' life cycles. For HEV applications, lithium-ion battery is usually selected as electric power source due to its high specific energy, high energy density, and long life cycle. However, the non-linear characteristic of a Li-ion battery, complicated electro-chemical model, and environmental factors, raises the difficulties in the real-time estimation of the SOC for a Li-ion battery. To address this challenge, a BMS for HEVs is modeled with MATLAB/Simulink. In addition, a regenerative braking control strategy is proposed to determine the magnitude of the regenerative torque based on the battery SOC.
Journal Article

Numerical Investigation of Laminar Flame Speed of Gasoline - Ethanol/Air Mixtures with Varying Pressure, Temperature and Dilution

2010-04-12
2010-01-0620
A numerical analysis was performed to study the variation of the laminar burning speed of gasoline-ethanol blend, pressure, temperature and dilution using the one-dimensional premixed flame code CHEMKIN™. A semi-detailed validated chemical kinetic model (142 species and 672 reactions) for a gasoline surrogate fuel was used. The pure components in the surrogate fuel consist of n-heptane, isooctane and toluene. The ethanol mole fraction was varied from 0 to 85 percent, initial pressure from 4 to 8 bar, initial temperature from 300 to 600K, and the EGR dilution from 0 to 32% to represent the in-cylinder conditions of a spark-ignition engine. The laminar flame speed is found to increase with ethanol concentration and temperature but decrease with pressure and dilution.
Technical Paper

Numerical Simulation of Autoignition of Gasoline-Ethanol/Air Mixtures under Different Conditions of Pressure, Temperature, Dilution, and Equivalence Ratio.

2011-04-12
2011-01-0341
A numerical simulation of autoignition of gasoline-ethanol/air mixtures has been performed using the closed homogeneous reactor model in CHEMKIN® to compute the dependence of autoignition time with ethanol concentration, pressure, temperature, dilution, and equivalence ratio. A semi-detailed validated chemical kinetic model with 142 species and 672 reactions for a gasoline surrogate fuel with ethanol has been used. The pure components in the surrogate fuel consisted of n-heptane, isooctane and toluene. The ethanol volume fraction is varied between 0 to 85%, initial pressure is varied between 20 to 60 bar, initial temperature is varied between 800 to 1200K, and the dilution is varied between 0 to 32% at equivalence ratios of 0.5, 1.0 and 1.5 to represent the in-cylinder conditions of a spark-ignition engine. The ignition time is taken to be the point where the rate of change of temperature with respect to time is the largest (temperature inflection point criteria).
Technical Paper

Performance and Efficiency Assessment of a Production CNG Vehicle Compared to Its Gasoline Counterpart

2014-10-13
2014-01-2694
Two modern light-duty passenger vehicles were selected for chassis dynamometer testing to evaluate differences in performance end efficiency resulting from CNG and gasoline combustion in a vehicle-based context. The vehicles were chosen to be as similar as possible apart from fuel type, sharing similar test weights and identical driveline configurations. Both vehicles were tested over several chassis dynamometer driving cycles, where it was found that the CNG vehicle exhibited 3-9% lower fuel economy than the gasoline-fueled subject. Performance tests were also conducted, where the CNG vehicle's lower tractive effort capability and longer acceleration times were consistent with the lower rated torque and power of its engine as compared to the gasoline model. The vehicles were also tested using quasi-steady-state chassis dynamometer techniques, wherein a series of engine operating points were studied.
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