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Technical Paper

A Study of the Effects of 30% Biodiesel Fuel on Soot Loading and Regeneration of a Catalytic DPF

2007-07-23
2007-01-2023
Biofuels are a renewable energy source. When used as extenders for transportation fuels, biofuels contribute to the global reduction of Green House Gas and CO2 emissions from the transport sector and to security and independence of energy supply. On a “Well to Wheel” basis they are much more CO2 efficient than conventional fossil fuels. All vehicles currently in circulation in Europe are capable of using 5 % biodiesel. The introduction of higher percentages biodiesel needs new specific standards and vehicle tests validation. The development of vehicles compatible with 30% biodiesel blends in diesel fuel includes the validation of each part of both engine and fuel vehicle systems to guarantee normal operation for the entire life of the vehicle.
Technical Paper

A Validated Numerical Simulation of Diesel Injector Flow Using a VOF Method

2000-10-16
2000-01-2932
Progress in Diesel spray modelling highly depends on a better knowledge of the instantaneous injection velocity and of the hydraulic section at the exit of each injection hole. Additionally a better identification of the mechanisms which cause fragmentation is needed. This necessitates to begin with a precise computation of the two-phase flow which arises due to the presence of cavitation within the injectors. For that aim, a VOF type interface tracking method has been developed and improved (Segment Lagrangian VOF method) which allows to describe numerically the onset and development of cavitation within Diesel injectors. Furthermore, experiments have been performed for validation purpose, on transparent one-hole injectors for high pressure injection conditions. Two different entrance geometries (straight and rounded) and various upstream and downstream pressure levels have been considered.
Technical Paper

Advanced Onboard Fuel Processor for PEM Fuel Cell Vehicles

2006-04-03
2006-01-0216
To reduce greenhouse gas emissions such as CO2, automakers are actively pursuing alternative propulsion systems. Improvements to current engine technology are being investigated along with new power plant technologies. Fuel Cell Vehicles offer an exciting option by producing electric power through a reaction that combines hydrogen and oxygen to make water. However, hydrogen storage onboard vehicles and construction of an expensive hydrogen distribution and fueling infrastructure remain as challenges today. In addition, greenhouse gas emissions from the production of hydrogen must be considered since most hydrogen is currently produced from non-renewable sources. While these issues are being worked on, Renault has chosen to pursue a fuel cell vehicle with a fuel processor that converts gasoline and other liquid fuels to hydrogen onboard the vehicle.
Technical Paper

Air System Conception for a Downsized Two-Stroke Diesel Engine

2012-04-16
2012-01-0831
This paper introduces a research work on the air loop system for a downsized two-stroke two-cylinder diesel engine conducted in framework of the European project dealing with the POWERtrain for Future Light-duty vehicles - POWERFUL. The main objective was to determine requirements on the air management including the engine intake and exhaust system, boosting devices and the EGR system and to select the best possible technical solution. With respect to the power target of 45 kW and scavenging demands of the two-cylinder two-stroke engine with a displacement of 0.73 l, a two-stage boosting architecture was required. Further, to allow engine scavenging at any operation, supercharger had to be integrated in the air loop. Various air loop system layouts and concepts were assessed based on the 1-D steady state simulation at full and part load with respect to the fuel consumption.
Technical Paper

An Investigation into the Influence of LPG (Autogas) Composition on the Exhaust Emissions and Fuel Consumption of 3 Bi-Fuelled Renault Vehicles

1996-05-01
961170
Studies using a bi-fuelled (autogas/gasoline) Renault Laguna vehicle meeting °the 1996 European exhaust emission legislation has demonstrated that over the European test cycle at 25°C the LPG operated vehicle provides substantial benefits of reduced emissions compared to unleaded reference gasoline. At lower test temperatures (i.e. 5°C) even larger reduction in emissions have been observed. Lower CO (up to 95% at -5°C and 65% at 25°C), HC (90% at -5°C and 40% at 25°C) emissions and lower ozone HC reactivity have been observed and could all offer significant environmental air-quality benefits for LPG. Various autogas mixtures have been tested including 70/30, 30/70 and 49/30/21 (% mass propane / butane / propene). Results show that NOx emissions for this vehicle appear dependent on autogas composition. The two gas mixtures containing only 30% butane gave about 50% more NOx at +25°C than the 70% butane autogas mixture.
Technical Paper

Compressor Efficiency Extrapolation for 0D-1D Engine Simulations

2016-04-05
2016-01-0554
0D-1D codes allow researchers to obtain a prediction of the behavior of internal combustion engines with little computational effort. One of the submodels of such codes is devoted to the centrifugal compressor. This model is often based on the compressor performance maps, therefore requiring the extrapolation of the maps so that all possible operating conditions are covered. Particularly, a suitable extrapolation of isentropic efficiency map is sought. This work first examines different available methods for compressor efficiency extrapolation into off-design conditions. No method is found to provide satisfactory results at all extrapolated regions: low and high compressor speeds and low compression ratio at measured speeds. Hence, a new method is proposed and its accuracy is assessed with the aid of compressor off-design measurements.
Journal Article

Computational Fluid Dynamics Calculations of Turbocharger's Bearing Losses

2010-05-05
2010-01-1537
Fuel consumption in internal combustion engines and their associated CO2 emissions have become one of the major issues facing car manufacturers everyday for various reasons: the Kyoto protocol, the upcoming European regulation concerning CO2 emissions requiring emissions of less than 130g CO2/km before 2012, and customer demand. One of the most efficient solutions to reduce fuel consumption is to downsize the engine and increase its specific power and torque by using turbochargers. The engine and the turbocharger have to be chosen carefully and be finely tuned. It is essential to understand and characterise the turbocharger's behaviour precisely and on its whole operating range, especially at low engine speeds. The characteristics at low speed are not provided by manufacturers of turbochargers because compressor maps cannot be achieve on usual test bench.
Technical Paper

Coupled Fluid-Solid Simulation for the Prediction of Gas-Exposed Surface Temperature Distribution in a SI Engine

2017-03-28
2017-01-0669
The current trend of downsizing used in gasoline engines, while reducing fuel consumption and CO2 emissions, imposes severe thermal loads inside the combustion chamber. These critical thermodynamic conditions lead to the possible auto-ignition (AI) of fresh gases hot-spots around Top-Dead-Center (TDC). At this very moment where the surface to volume ratio is high, wall heat transfer influences the temperature field inside the combustion chamber. The use of a realistic wall temperature distribution becomes important in the case of a downsized engine where fresh gases hot spots found near high temperature walls can initiate auto-ignition. This paper presents a comprehensive numerical methodology for an accurately prediction of thermodynamic conditions inside the combustion chamber based on Conjugate Heat Transfer (CHT).
Technical Paper

Development of an Onboard Fuel Processor for PEM Fuel Cell Vehicles

2004-03-08
2004-01-1473
Reduction of pollutants and greenhouse gas emissions is one of the main objectives of car manufacturers and innovative solutions have to be considered to achieve this goal. Electric vehicles, and in particular Fuel Cell Electric Vehicles, appear to be a promising alternative. Renault is therefore investigating the technical and economic viability of a Fuel Cell Electric Vehicle (FCEV). A basic question of this study is the choice of the fuel that will be used for this kind of vehicle. Liquid fuels such as gasoline, diesel, naphtha, and gas-to-liquid can be a bridge for the introduction of fuel cell technologies while hydrogen infrastructure and storage are investigated. Therefore, multi-fuel Fuel Processor Systems that can convert liquid fuels to hydrogen while meeting automotive constraints are desired. Renault and Nuvera have joined forces to tackle this issue in a 3-year program where the objective is to develop and to integrate a Fuel Processor System (FPS) on a vehicle.
Technical Paper

Direct Injection of CNG on High Compression Ratio Spark Ignition Engine: Numerical and Experimental Investigation

2011-04-12
2011-01-0923
CNG is one of the most promising alternate fuels for passenger car applications. CNG is affordable, is available worldwide and has good intrinsic properties including high knock resistance and low carbon content. Usually, CNG engines are developed by integrating CNG injectors in the intake manifold of a baseline gasoline engine, thereby remaining gasoline compliant. However, this does not lead to a bi-fuel engine but instead to a compromised solution for both Gasoline and CNG operation. The aim of the study was to evaluate the potential of a direct injection spark ignition engine derived from a diesel engine core and dedicated to CNG combustion. The main modification was the new design of the cylinder head and the piston crown to optimize the combustion velocity thanks to a high tumble level and good mixing. This work was done through computations. First, a 3D model was developed for the CFD simulation of CNG direct injection.
Journal Article

Effects of Methane/Hydrogen Blends On Engine Operation: Experimental And Numerical Investigation of Different Combustion Modes

2010-10-25
2010-01-2165
The introduction of alternative fuels is crucial to limit greenhouse gases. CNG is regarded as one of the most promising clean fuels given its worldwide availability, its low price and its intrinsic properties (high knocking resistance, low carbon content...). One way to optimize dedicated natural gas engines is to improve the CNG slow burning velocity compared to gasoline fuel and allow lean burn combustion mode. Besides optimization of the combustion chamber design, hydrogen addition to CNG is a promising solution to boost the combustion thanks to its fast burning rate, its wide flammability limits and its low quenching gap. This paper presents an investigation of different methane/hydrogen blends between 0% and 40 vol. % hydrogen ratio for three different combustion modes: stoichiometric, lean-burn and stoichiometric with EGR.
Technical Paper

Energy Management of a High Efficiency Hybrid Electric Automatic Transmission

2010-04-12
2010-01-1311
The energy management of a hybrid vehicle defines the vehicle power flow that minimizes fuel consumption and exhaust emissions. In a combined hybrid the complex architecture requires a multi-input control from the energy management. A classic optimal control obtained with dynamic programming shows that thanks to the high efficiency hybrid electric variable transmission, energy losses come mainly from the internal combustion engine. This paper therefore proposes a sub-optimal control based on the maximization of the engine efficiency that avoids multi-input control. This strategy achieves two aims: enhanced performances in terms of fuel economy and a reduction of computational time.
Technical Paper

Engine Knock Prediction and Evaluation Based on Detonation Theory Using a Quasi-Dimensional Stochastic Reactor Model

2017-03-28
2017-01-0538
Engine knock is an important phenomenon that needs consideration in the development of gasoline fueled engines. In our days, this development is supported by the use of numerical simulation tools to further understand and subsequently predict in-cylinder processes. In this work, a model tool chain based on detailed chemical and physical models is proposed to predict the auto-ignition behavior of fuels with different octane ratings and to evaluate the transition from harmless auto-ignitive deflagration to knocking combustion. In our method, the auto-ignition and emissions are calculated based on a new reaction scheme for mixtures of iso-octane, n-heptane, toluene and ethanol (Ethanol consisting Toluene Reference Fuel, ETRF). The reaction scheme is validated for a wide range of mixtures and every desired mixture of the four fuel components can be applied in the engine simulation.
Journal Article

Establishing New Correlations Between In-Cylinder Charge Motion and Combustion Process in Gasoline Engines Through a Numerical DOE

2010-04-12
2010-01-0349
This paper presents an innovative methodology and the corresponding results of a study whose goal is to identify the main links between in-cylinder charge motion and the development of combustion without taking into consideration how to create this charge motion (shape of the intake ducts, valve timing, etc …). During this study a specific methodology was developed and used. It is based on the calculation of a “3D numerical test bench” matrix planned following the Design Of Experiments method. Many aerodynamic configurations obtained by combining the three main aerodynamic motions with several different intensities (tumble, cross-tumble or swirl) at the intake valve closing were calculated.
Technical Paper

Euroncap~Views and suggestions for improvements

2001-06-04
2001-06-0087
Since its creation in 1996, Euroncap evaluated more than 80 cars, ranging from small and city cars, to larger vehicles such as executive cars and people carriers (MPVs). The testing protocol comprises 3 types of tests: a frontal offset test against a deformable barrier, a 90° lateral impact with a moving deformable barrier, and - since March 2000 - a pole side impact. In addition a set of subsystem tests with impactors on the bonnet and the front face of the car are conducted to assess the pedestrian protection. The aim of this paper is to review the testing and assessment protocols and to compare them with those used in other NCAP systems in the USA, Australia, Japan and Europe. In particular, important Euroncap issues such as the stiffness of heavier vehicles that could be increased in the future, and the nature and weight of the modifiers are discussed. Ways to improve the system are suggested in relation with real-world accident data.
Technical Paper

Experimental Investigation on the Characteristics and on the Reproducibility of the Flow issuing from a High-Pressure Direct-Injection Nozzle

1999-10-25
1999-01-3655
This paper presents an investigation on the experimental determination of some characteristics of the flow issuing from a swirl injector dedicated to direct-injection spark-ignited engines. The reproducibility, from one injection to another, of the temporal evolution of the liquid flow characteristics during the opening of the injector was investigated. This was achieved by using a high-speed film camera set at 8,000 images/s. The resulting visualizations allowed us to measure the evolution of the penetration length and velocity as well as of the liquid cone angle. It was found that the spray produced is a low momentum spray whose penetration length and velocity are small. The good reproducibility of the temporal evolution of the liquid flow characteristics has been obtained, except for the liquid cone angle during the opening stage. A fast-shutter video camera was also used to make images of the early development of the issuing liquid flow.
Technical Paper

Experimental Study of Automotive Turbocharger Turbine Performance Maps Extrapolation

2016-04-05
2016-01-1034
Engine downsizing is potentially one of the most effective strategies being explored to improve fuel economy. A main problem of downsizing using a turbocharger is the small range of stable functioning of the turbocharger centrifugal compressor at high boost pressures, and hence the measurement of the performance maps of both compressor and turbine. Automotive manufacturers use mainly numerical simulations for internal combustion engines simulations, hence the need of an accurate extrapolation model to get a complete turbine performance map. These complete maps are then used for internal combustion engines calibration. Automotive manufacturers use commercial softwares to extrapolate the turbine narrow performance maps, both mass flow characteristics and the efficiency curve.
Technical Paper

Experimental and Numerical Analysis of Diluted Combustion in a Direct Injection CNG Engine Featuring Post- Euro-VI Fuel Consumption Targets

2018-04-03
2018-01-1142
The present paper is concerned with part of the work performed by Renault, IFPEN and Politecnico di Torino within a research project founded by the European Commission. The project has been focused on the development of a dedicated CNG engine featuring a 25% decrease in fuel consumption with respect to an equivalent Diesel engine with the same performance targets. To that end, different technologies were implemented and optimized in the engine, namely, direct injection, variable valve timing, LP EGR with advanced turbocharging, and diluted combustion. With specific reference to diluted combustion, it is rather well established for gasoline engines whereas it still poses several critical issues for CNG ones, mainly due to the lower exhaust temperatures. Moreover, dilution is accompanied by a decrease in the laminar burning speed of the unburned mixture and this generally leads to a detriment in combustion efficiency and stability.
Technical Paper

French Program on the Impact of Engine Technology on Particulate Emissions, Size Distribution and Composition Heavy Duty Diesel Study

2005-04-11
2005-01-0190
An extensive research program involving the French passenger car and heavy-duty (HD) vehicles manufacturers, sponsored by ADEME and realized by IFP, aimed to characterize in terms of size and composition the particulate emitted by the different engine technologies currently or soon available. The impact of engine settings and fuel composition was also studied. Numerous information was collected in this HD study revealing that fuel composition and particularly non-conventional fuels and engine settings strongly impact the particulate concentration and size distribution. Nucleation is likely to occur when there is less adsorption matter, for instance when post-injection is used or EGR is removed. Particulate composition, particularly PAH and sulfates content, is weakly bound to the size. Mineral elements distribution depends on their origin, lubrication oil or engine wear.
Technical Paper

Fuel Additive Performance Evaluation for Volume Production Application of a Diesel Particulate Filter

2001-03-05
2001-01-1286
Diesel particulate filter (DPF) technology is becoming increasingly established as a practical method for control of particulate emissions from diesel engines. In the year 2000, production vehicles with DPF systems, using metallic fuel additive to assist regeneration, became available in Europe. These early examples of first generation DPF technology are forerunners of more advanced systems likely to be needed by many light-duty vehicles to meet Euro IV emissions legislation scheduled for 2005. Aspects requiring attention in second generation DPF systems are a compromise between regeneration kinetics and ash accumulation. The DPF regeneration event is activated by fuel injection, either late in the combustion cycle (late injection), or after normal combustion (post injection), leading to increased fuel consumption. Therefore for optimum fuel economy, the duration of regeneration and/or the soot ignition temperature must be minimised.
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